Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
1.0 | ASR control unit (N30/1) Voltage supply Terminal 87 ASR | N30/1 32 .68 (2.32) (1.27) 25 .68 (2.25) (1.27) 40 .68 (2.40) (1.27) | Ignition: ON | 11-14 V | 1.1 |
1.1 | Voltage supply from base module (N16/1) | N30/1 W16 W16/1 .68 W27 (1.27) |
Ignition: ON |
11-14 V | Fuse (F1) on N16/1 1.1 or 1.2 23 Cables 1.2 |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
1.2 | Ground cable | N30/1 Model 124 W27 .32 (1.32) W16 .25 (2.25) W16 .40 (2.40) | Ignition: OFF | <1 W | Cables Model 124 Ground, component compartment (W16, figure 5) Ground, bracket holder module box (W27, figure 5) |
Model 129 W27 .32 (1.32) W27 .25 (2.25) W27 .40 (2.40) | Model 129 Ground, power ground (in right footwell, W27, figure 6) | ||||
Model 140 W16/1 .32 (1.32) W16/1 .25 (2.25) W16/1 .40 (2.40) | Model 140 Ground, right spring dome (W16/1, | ||||
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
2.0 | ABS failure indicator (A1e17) | N30/1 40 76 (2.40) (1.35) |
Ignition: ON Engine: Idling |
<2 V A1e17: ON 10-14 V A1e17: OFF |
A1e17 2.1 Read out fault memory 12 Cables ASR control unit (N30/1) |
2.1 | Diode in solenoid valve relay (A7/3k1) | - | Engine: OFF Disconnect N30/1 from contact box Ignition: ON Engine: Idling |
ABS failure indicator: ON ABS failure indicator: ON | Cables A7/3k1 |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
3.0 | ASR indicator lamp (A1e22) | N30/1 40 70 (2.40) (1.29) |
Ignition: ON Engine: Idling |
<2 V A1e22: ON 10-14 V A1e22: OFF |
A1e22 3.1 Read out fault memory 12 Cables ASR control unit (N30/1) |
3.1 | Diode in solenoid valve relay (A7/3k1) | - | Ignition: OFF Disconnect N30/1 from contact box Ignition: ON Engine: Idling | A1e22: ON A1e22: ON | Cables A7/3k1 |
4.0 | ASR function indicator (A1e21) | N30/1 78 68 (1.37) (1.27) |
Ignition: ON Engine: Idling |
A1e21: ON 10-14 V A1e21: OFF <2 V | Cables A1e21 |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
5.0 | Diagnosis output | N30/1 40 57 (2.40) (1.16) |
Ignition: ON |
10-14 V | Cables ASR control unit (N30/1) |
6.0 | Voltage, terminal 61e | N30/1 40 66 (2.40) (1.25) |
Ignition: ON Engine: Idling |
<1 V 11-14 V | Cables Alternator (G2) |
7.0
| Solenoid valve relay (A7/3k1) Activation Monitoring | N30/1 27 7 (2.27) (2.7) N30/1 40 1 (2.40) (2.1) 40 21 (2.40) (2.21) 40 22 (2.40) (2.22) | Ignition: ON |
10-14 V 11-14 V | Fault stored 12 (eliminate fault read out) 7.1 |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
7.1 | Voltage supply | N30/1 40 7 (2.40) (2.7) |
Ignition: ON |
11-14 V | Cables 1.0 ASR control unit (N30/1) 7.2 |
7.2 | Coil resistance | N30/1 27 7 (2.27) (2.7) | Ignition: OFF Disconnect N30/1 from contact box |
40-80 W | Cables Solenoid valve relay (A7/3k1) 7.3 |
7.3 | Working contact | N30/1 W14 1 (Figure 4) (2.1) | Ignition: OFF Disconnect N30/1 from contact box |
<12 W | Cables Solenoid valve relay (A7/3k1) |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
8.0 | High-pressure pump/return pump relay (A7/3k2) Voltage supply | N30/1 40 7 (2.40) (2.7) |
Ignition: ON |
11-14 V | Cables 8.1 |
8.1 | Coil resistance | N30/1 28 7 (2.28) (2.7) | Ignition: OFF Disconnect control unit (N30/1) from contact box |
40-80 W | Cables A7/3k2 |
9.0 Models 124.036 as of 02/93, 129.076, 140.04/05/07 | Switch-over valve, master brake cylinder (Y61) Internal resistance | N30/1 1 19 (2.1) (2.19) | Ignition: OFF Disconnect control unit (N30/1) from contact box |
7-8 W | Cables Y61 |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
10.0 | Stop lamp switch ASD/ASR (S9/1) NO contact | N30/1 40 49 (2.40) (1.8) | Ignition: ON Do not operate brake Operate brake |
<1 V 11-14 V | Cables S9/1 |
|
NC contact | N30/1 40 45 (2.40) (1.4) |
Do not operate brake Operate brake |
11-14 V <1 V | ||
11.0 | Parking brake switch (S12) | N30/1 40 47 (2.40) (1.6) |
Ignition: ON Operate parking brake Engine: Idling Do not operate parking brake |
Check parking brake (A1e7): ON <1 V A1e7: OFF 11-14 V | Cables A1e7 |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
12.0 | Snow chain switch (ASR) (S76) | N30/1 40 55 (2.40) (1.14) | Engine: Idling S76 in position: keep pressed ON S76 in position: keep pressed OFF |
<1 V Function display in S76: OFF 11-14 V S76: OFF | Cables S76 ASR control unit (N30/1) |
13.0 Models 124.036 as of 02/93, 129.076, 140.04/05/07 | ASR lateral acceleration pickup (B24/2) Voltage supply Sensor signal off Sensor signal, dynamic | N30/1 75 64 (1.34) (1.23) N30/1 75 42 (1.34) (1.1) N30/1 75 42 (1.34) (1.1) | Ignition: ON Shake vehicle vigorously in transverse direction |
4.75-5.25 V 2.35-2.65 V >0.01 V Value changes with movement | Cables B24/2 13.1 |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
13.1 | Voltage supply to sensor input | N30/1 75 64 (1.34) (1.23) | Ignition: ON Disconnect coupling on lateral acceleration sensor (B24/2) |
4.75-5.25 V | Cables ASR control unit (N30/1) |
14.0 | Left front wheel speed sensor (L6/1) | N30/1 10 30 (2.10) (2.30) | Raise front of vehicle Ignition: ON Turn left front wheel by hand |
>0.1 V | 14.1 14.2 |
14.1 | Insulation resistance | N30/1 40 30 (2.40) (2.30) | Ignition: OFF Disconnect ASR control unit (N30/1) from contact box |
>20 kW | Cables |
14.2 | Internal resistance | N30/1 10 30 (2.10) (2.30) | Ignition: OFF Disconnect N30/1 from contact box |
0.8-3.7 kW | Cables L6/1 |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
15.0 | Left front speed sensor output | N30/1 40 77 (2.40) (1.36) | Raise vehicle at front Ignition: ON Turn front left wheel by hand |
>3 V | Cables 14.0 15.1 ASR control unit (N30/1) |
15.1 | Load by connected control units | N30/1 40 77 (2.40) (1.36) | Ignition: OFF Disconnect N30/1 from contact box |
>5 kW | Cables connected control units (if required N4/1, N4/3, N10/2, N22 or A2, A2/3y). |
16.0 | Right front wheel speed sensor (L6/2) | N30/1 13 34 (2.13) (2.34) | Raise vehicle at front Ignition: ON Turn front right wheel by hand |
>0,1 V | 16.1 16.2 |
16.1 | Insulation resistance | N30/1 40 34 (2.40) (2.34) | Ignition: OFF Disconnect ASR control unit (N30/1) from contact box |
>20 kW | Cables |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
16.2 | Internal resistance | N30/1 13 34 (2.13) (2.34) | Ignition: OFF Disconnect ASR control unit (N30/1) from contact box |
0.8-3.7 kW | Cables L6/2 |
17.0 | Right front wheel speed sensor output | N30/1 40 79 (2.40) (1.38) | Raise vehicle at front Ignition: ON Turn front right wheel by hand |
>3 V | Cables 16.0 17.1 ASR control unit (N30/1) |
17.1 | Load by connected control units | N30/1 40 79 (2.40) (1.38) | Ignition: OFF Disconnect N30/1 from contact box |
>5 kW | Cables connected control units (N16/1, N51, N30/2 if required). |
18.0 | Left rear wheel speed sensor (L6/3) | N30/1 73 74 (1.32) (1.33) | Raise vehicle at rear Ignition: ON Turn left rear wheel by hand |
>0.1 V | 18.1 18.2 |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
18.1 | Insulation resistance | N30/1 40 74 (2.40) (1.33) | Ignition: OFF Disconnect ASR control unit (N30/1) from contact box |
>20 kW | Cables |
18.2 | Internal resistance | N30/1 73 74 (1.32) (1.33) | Ignition: OFF Disconnect N30/1 from contact box |
0.6-3.2 kW | Cables L6/3 |
19.0 | Left rear wheel speed sensor | N30/1 40 69 (2.40) (1.28) | Raise vehicle at rear Ignition: ON Turn rear left wheel by hand |
>3 V | Cables 18.0 19.1 ASR control unit (N30/1) |
19.1 | Load by connected control units | N30/1 40 69 (2.40) (1.28) | Ignition: OFF Disconnect N30/1 from contact box |
>5 kW | Cables connected control units (N4/3, N30/2, N49/1 if required). |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
20.0 | Right rear wheel speed sensor (L6/4) | N30/1 71 72 (1.30) (1.31) | Raise vehicle at rear Ignition: ON Turn rear right wheel by hand |
>0.1 V | 20.1 20.2 |
20.1 | Insulation resistance | N30/1 40 72 (2.40) (1.31) | Ignition: OFF Disconnect ASR control unit (N30/1) from contact box |
>20 kW | Cables |
20.2 | Internal resistance | N30/1 71 72 (1.30) (1.31) | Ignition: OFF Disconnect ASR control unit (N30/1) from contact box |
0.6-3.2 kW | Cables L6/4 |
21.0 | Right rear wheel speed sensor output | N30/1 40 67 (2.40) (1.26) | Raise vehicle at rear Ignition: ON Turn right rear wheel by hand |
>3 V | 20.0 21.1 ASR control unit (N30/1) |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
21.1 | Loading by connected control units | N30/1 40 67 (2.40) (1.26) | Ignition: OFF Disconnect ASR control unit (N30/1) from contact box |
>5 kW | Cables connected control units (N4/3, N30/2, N49/1 if required) |
22.0 | Pressure switch (A7/3s1) | N30/1 37 68 (2.37) (1.27) | Engine: Idling Accumulator: Charged Vent accumulator at connection "SP" for max. 2 s |
9-14 V <3 V |
22.1 33 1.0 and 2.0 Accumulator not charged Cables ASR hydraulic unit (A7/3) |
22.1 | Pressure switch | N30/1 W14 37 (Figure 4) (2.37) | Ignition: ON Disconnect solenoid valve relay (A7/3k1) Disconnect ASR control unit (N30/1) from contacting box Accumulator: Charged Accumulator: Vented |
<1.8 kW >20 kW | Cables |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
23.0 | Solenoid valve front axle, left (A7/3y1) | N30/1 20 21 (2.20) (2.21) | Ignition: OFF Disconnect ASR control unit (N30/1) from contact box |
0.7-2.2 W | Cables ASR hydraulic unit (A7/3) |
24.0 | Solenoid valve front axle, right (A7/3y2) | N30/1 39 21 (2.39) (2.21) | Ignition: OFF Disconnect ASR control unit (N30/1) from contact box |
0.7-2.2 W | Cables ASR hydraulic unit (A7/3) |
25.0 | Solenoid valve rear axle, left (A7/3y3) | N30/1 2 21 (2.2) (2.21) | Ignition: OFF Disconnect ASR control unit (N30/1) from contact box |
0.7-2.2 W | Cables ASR hydraulic unit (A7/3) |
26.0 | Solenoid valve rear axle, right (A7/3y4) | N30/1 24 21 (2.24) (2.21) | Ignition: OFF Disconnect ASR control unit (N30/1) from contact box |
0.7-2.2 W | Cables ASR hydraulic unit (A7/3) |
27.0 | Switch-over solenoid valve (A7/3y5) | N30/1 5 21 (2.5) (2.21) | Ignition: OFF Disconnect ASR control unit (N30/1) from contact box |
1.8-3.0 W | Cables ASR hydraulic unit (A7/3) |
Test programme - electrical Testing
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
28.0 | CAN data line | N30/1 L H | Ignition: OFF Withdraw contacting module 2 or ABS/ASR control unit (N30/1). Check with ohmmeter directly at the two wide connections of the connector for the control unit (N30/1) (figure 17) |
55-65 W | Data line 28.1 |
28.1 | CAN module LH or HFM control unit (N3/1, N3/4) | Engines 104, 119 N3/1 L H | Withdraw N3/1 or N3/4 and test directly at control unit (figure 14) |
115-125 W | N3/1 or N3/4 28.2 |
28.2 | CAN module in EZL/AKR control unit (N1/3, N1/4, N1/5) Resistance |
Engines 104 LH, 119 LH N1/3 3 4 Engine 120 N1/4 N1/5 3 4 | Disconnect connector "B" on EZL/AKR control unit (N1/3) and test directly at the EZL control unit (figure 15) Disconnect connector "B" on the left and right of the EZL/AKR control unit (N1/4 and N1/5) and test directly at the EZL/AKR control unit (figure 15) | 115-125 W |
N1/3 N1/4 N1/5 |
Test programme - electrical
Test Fault code | Scope of test | Measuring equipment/ | Operation/ | Nominal value | Possible cause/remedy |
29.0 Model 140 with HFM or as of 06/93 | Speed sensor output Status Signal: Vehicle stationary | N30/1 40 44 (2.40) (1.3) |
Ignition ON |
>3 V | 29.1 |
29.1 | Signal: Fault | N30/1 40 44 (2.40) (1.3) |
Ignition ON |
<10 V | 14.0 ASR control unit (N30/1) |
Test programme - electrical Testing
Figure 1
A7/3k1 Solenoid valve relay
A7/3k2 High-pressure pump/retun pump relay
Figure 2
S9/1 Stop lamp switch (ASD/ASR)
Figure 3
Model 140
W3/3 Ground, right front wheelhouse EZL
W16/1 Ground, right spring dome
Test programme - electrical Testing
Figure 4
W14 Ground, ABS hydraulic unit bracket
Figure 5
Model 124
W16 Ground, component compartment
W27 Ground, holder module box
Figure 6
Model 129
W27 Ground, holder module box
Test programme - electrical Testing
Figure 7
Model 129
X62/6 Connector, front axle distributor, right (component compartment)
Figure 8
Model 140
X62/6 Connector, front axle distributor, right (component compartment)
Figure 9
Model 129
X62/7 Connector, front axle distributor, left (component compartment)
Test programme - electrical Testing
Figure 10
Model 140
X62/7 Connector, front axle distributor, left (component compartment)
Figure 11
Model 129
L6/1 Front left speed sensor
X62/14 Plug connection, left front axle distributor (steering knuckle)
Figure 12
Model 129
X62/15 Plug connection, right front axle distributor (steering knuckle)
Test programme - electrical Testing
Figure 13
X62/8 Connector, rear axle distributor
Figure 14
N3/1 Hot wire control unit (LH)
N3/2 Left hot wire control unit (LH)
N3/3 Right hot wire control unit (LH)
Figure 15
N1/3 EZL/AKR control unit
N1/4 Left EZL/AKR control unit
N1/5 Right EZL/AKR control unit
Test programme - electrical Testing
Assignment of connector 1 (interior compartment)
for ASR control unit (N30/1)
part 1, socket 1-25
Figure 16
F23 Module box
1 Models 124.036 as of 02/93, 129.076, 140.04/05/07
ABS lateral acceleration sensor signal (B24/2)
2 -
3 Model 140 with HFM or as of 06/93
Speed sensor output status
4 Stop lamp switch (S9/1) normally closed contact
5 -
6 Parking brake indicator switch (S12)
7 -
8 Stop lamp switch (S9/1) normally open contact
9-13 -
14 Snow chain switch (ASR) with indicator (S76)
15 -
16 Diagnosis output
17-22 -
23 Models 124.036 as of 02/93, 129.076, 140.04/05/07
Power supply, ABS lateral acceleration sensor (B24/2)
24 Functional display - snow chain switch (ASR) (S76)
25 Voltage, terminal 61
Test programme - electrical
Assignment of connector 1 (interior compartment)
for ABS/ASR control unit (N30/1)
part 2, socket 26-38
Figure 17
F23 Module box
26 Right rear wheel speed sensor output
27 Voltage supply from base module terminal 87 ABS
28 Left rear wheel speed sensor output
29 ASR indicator lamp (A1e22)
30 Right rear speed sensor L6/4 (-)
31 Right rear speed sensor L6/4 (+)
32 Left rear speed sensor L6/3 (-)
33 Left rear speed sensor L6/3 (+)
34 Models 129.076, 140.04/05/07
ground for ABS lateral acceleration sensor (B24/2)
35 ABS failure indicator (A1e17)
36 Left front wheel speed sensor output
37 ASR function indicator (A1e21)
38 Right front wheel speed sensor output
Assignment of connector 3 (CAN data line) for ABS/ASR control unit (N30/1)
L Stimulus line
Controller Area Network
H Data line
Controller Area Network
Test programme - electrical
Assignment of connector 2 (engine compartment)
for ASR control unit (N30/1)
part 1, socket 1-20
Figure 18
F23 Module box
1 Solenoid valve relay A7/3k1) monitoring
2 Left rear solenoid valve A7/3y3 (-)
3-4 -
5 Switchover solenoid valve A7/3y5 (-)
6 -
7 Power supply, high-pressure pump/return pump relay (A7/3k2) and solenoid valve relay (A7/3k1)
8-9 -
10 Front left speed sensor L6/1 (-)
11-12 -
13 Front right speed sensor L6/2 (-)
14-18 -
19 Models 124.036 as of 02/93, 129.076, 140.04/05/07
Master brake cylinder switchover valve (Y61) control
20 Front left solenoid valve A7/3y1 (-)
Test programme - electrical
Assignment of connector 2 (engine compartment)
for ASR control unit (N30/1)
part 2, socket 21-41
Figure 19
32 | Model 124 |
33 | - |
34 | Front right speed sensor L6/2 (+) |
35 | - |
36 | High-pressure/return pump relay (A7/3k2) monitoring |
37 | Pressure switch (A7/3s1) |
38 | - |
39 | Front right solenoid valve A7/3y2 (-) |
F23 | Module box |
21 | Solenoid valve relay (A7/3k1) monitoring |
22 | Solenoid valve relay (A7/3k1) monitoring |
23 | - |
24 | Rear right solenoid valve A7/3y4 (-) |
25 | Model 129 |
26 | - |
27 | Ground, solenoid valve relay (A7/3k1) |
28 | Ground, high-pressure/return pump relay (A7/3k2) |
29 | - |
30 | Front left speed sensor L6/1 (+) |
31 | - |
40 | Model 129 |
41 | Pressurizing pump, ASR (M15) |
Documenti citati
- ad0000p1000az Collegamento ed uso degli apparecchi di controllo
- dh0000p00an00x
- dh0000p00vt00x
- dh0000pf0up00x
- dh0101pf00023x
- dh0502pf20012x
- dh0502pf20021x
- dh0502pf20022x
- dh0502pf20033x