Drive shaft |
Number | Designation | Gearbox 712.62/64, 715.054 | Transmissions 712.63, 715.064 | ||
BE26.50-B-1001-03F | Reserve of synchronization | First gear- minimum dimension | mm | 0,7 | 0,7 |
First gear - established dimension | mm | 2,0 | 2,0 | ||
Second gear - minimum dimension | mm | 0,7 | 0,7 | ||
Second gear - established dimension | mm | 2,0 | 2,0 | ||
Third gear - minimum dimension | mm | 0,7 | 0,7 | ||
Third gear - established dimension | mm | 2,0 | 2,0 | ||
Fourth gear- minimum dimension | mm | 0,7 | 0,7 | ||
Fourth gear - established dimension | mm | 2,0 | 2,0 | ||
Fifth gear- minimum dimension | mm | 0,5 | 0,5 | ||
Fifth gear - established dimension | mm | 1,5 | 1,5 | ||
Sixth gear - minimum dimension | mm | 0,5 | 0,5 | ||
Sixth gear - established dimension | mm | 1,5 | 1,5 |
Measure A = 1st gear
Measure B = 2nd gear
Measure C = 3rd gear
Measure D = 4th gear
Measure E = 5th gear
Measure F = 6th gear
Sync measurement arrangement |
W26.50-0066-05
1 | Attach the transmission main shaft from the power outlet side to a bench with the jaws properly protected. |
2 | Fit the sixth and fifth gear sliding clutch into neutral. |
3 | Press the synchronizer ring (2) upwards through the sliding coupling sleeve until resistance is noticeable when the synchronizer cone (1) is turned. (When rotating and measuring the synchronizer cone (1) press down slightly). |
Do not flank the synchronizer ring This will cause an incorrect measurement. |
4 | Measure the 6th gear synchronization reserve with the blade calibrator (the stipulated and minimum measurement should be consulted in the table). . |
Check the synchronization reserve F across the perimeter and calculate the average value. |
If the minimum measurement is not obtained, replace the synchronizer ring. |
W26.50-0067-01
5 | Press the synchronizer ring (4) through the sliding sleeve against the 5th gear (3) until the gear (3) is slightly resistant. |
Do not flank the synchronizer ring This will cause an incorrect measurement. |
6 | Measure the 5th gear synchronization reserve with the blade calibrator (the stipulated and minimum measurement should be consulted in the table). |
Check the synchronization reserve F across the perimeter and calculate the average value |
If the minimum measurement is not obtained, replace the synchronizer ring. |
W26.50-0068-01
7 | Fit the third and fourth gear sliding clutch into neutral. |
8 | Press the external synchronizer ring (2) upwards through the sliding sleeve upwards against the 4th gear (5) until, when turning the gear (5), a slight resistance is noticeable. |
Do not flank the external synchronizer ring This will cause an incorrect measurement. |
9 | Measure the 4th gear total synchronization reserve with the blade calibrator (the stipulated and minimum measurement should be consulted in the table). |
Check the synchronization reserve D across the perimeter and calculate the average value. |
If the minimum measurement is not obtained, replace the synchronizer ring. |
W26.50-0069-01
10 | Press the external synchronizer cone (8) through the sliding sleeve downwards against the 3rd gear (7) until the gear (7) is slightly resistant. |
Do not flank the synchronizer ring This will cause an incorrect measurement. |
11 | Measure the 3rd gear total synchronization reserve with the blade calibrator (the stipulated and minimum measurement should be consulted in the table). |
Check the synchronization reserve C across the perimeter and calculate the average value. |
If the minimum measurement is not obtained, replace the synchronizer ring. |
W26.50-0070-01
12 | Fit the first and second gear sliding clutch into neutral. |
13 | Press the external synchronizer cone (10) through the sliding sleeve upwards against the 2nd gear (9) until the gear (9) is slightly resistant. |
Do not flank the external synchronizer ring (10) This will cause an incorrect measurement. |
14 | Measure the 2nd gear total synchronization reserve with the blade calibrator (the stipulated and minimum measurement should be consulted in the table). |
Check the synchronization reserve B across the perimeter and calculate the average value. |
If the minimum measurement is not obtained, replace the synchronizer ring. |
W26.50-0071-01
15 | Press the 2nd and 1st gear sliding sleeve fully upwards (attach 2nd gear). |
16 | Press the external synchronizer cone (12) through the sliding sleeve downwards against the 1st gear (11) until the gear (11) is slightly resistant. |
Do not flank the external synchronizer ring This will cause an incorrect measurement. |
17 | Measure the 1st gear total synchronization reserve with the blade calibrator (the stipulated and minimum measurement should be consulted in the table) |
Check the synchronization reserve A across the perimeter and calculate the average value. |
If the minimum measurement is not obtained, replace the synchronizer ring. |
W26.50-0072-01