W26.40-1009-09
1 | Central hydraulic drive mounting | 14 | Bleeder | |
2 | Hexagonal head screws | 15 | Needle roller bearing | |
3 | Radial seal | 16 | Compensating washer | |
4 | Lock-ring | 17 | Intermediate shaft | |
5 | Intermediary shaft cover | 18 | Secondary shaft | |
6 | Lock-ring | 19 | Gearbox rear housing | |
7 | Lock-ring | 20 | Washers | |
8 | Radial ball bearing | 21 | Rear part fastening bolts | |
9 | Gearbox front case | 22 | Gasket | |
10 | Dowel pins | 23 | counter shaft rear cover | |
11 | Dowel pins | 24 | Rear cover bolts | |
12 | Rubber protections | 25 | Support plate | |
13 | Hydraulic connection tubes | 26 | Customized tool |
| Remove | ||
1 | Remove the counter shaft's rear cover (23) | ||
2 | Put the supporting plate (25) at the power take-off flange | ||
3 | put the gearbox in vertical position on the supporting plate |
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Mounting plate | |||
4 | Remove the central hydraulic drive mounting (1) |
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5 | Remove gear shift mechanism |
| |
6 | Remove the guide pins (10, 11) | ||
7 | Remove lock ring (4) | When installing, the locking ring must be replaced. | |
8 | Remove intermediary axle cover (5) | With the aid of a lever, remove intermediary shaft cover. | |
The countershaft cover should not be reused, it must be replaced by a new one. | |||
9 | Remove the locking ring (6) and (7) | During the installation, replace the snap rings. | |
10 | Remove the bolts (21) from the rear housing (19) | ||
11 | Remove the gearbox's front housing (9) |
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Press-off tool | |||
Hydraulic spindle | |||
Pulling device | |||
12 | Remove the needle roller bearing (15) and the compensating washers (16) | ||
13 | Remove the radial ball bearing (8) | With an appropriate mandrel, hit the outer race of the radial ball bearing (8) by the inner part of the front of the gearbox (9). | |
In order to install the front housing of the gearbox, it is necessary to remove the radial ball bearing. | |||
| Install | ||
14 | Check the main shaft axial clearance (18) |
| |
.Secondary shaft clearance | |||
15 | Put on the primary shaft (10) the compensating washer (16) | ||
16 | Install the needle roller bearing (15) | ||
17 | Install the gearbox's front housing (9) on the rear housing (19) | Clean contact surfaces and apply sealing agent. | |
Loctite sealant 518 | |||
.Front housing on the gearbox rear housing | |||
18 | Install the radial ball bearing (8) | ||
| . | ||
Use iron plate to support intermediary shaft | |||
Hit the radial ball bearing inner race until it touches the stop. | |||
Use, compulsorily, a new bearing. | |||
Drift | |||
19 | Install new lock rings (6) and (7) | At the snap rings installation, check if they present the smallest possible play. | |
20 | Install a new end cover (5) | Put a sealing product on the contact surfaces. | |
Loctite sealant 518 | |||
Drift | |||
21 | Install the snap-ring (4) | Use a new snap ring | |
22 | Replace the radial seal (3) |
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Drift | |||
23 | Install the central hydraulic drive mounting (1) |
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.Drive bearing on the front part of the gearbox | |||
.Bleeder on the transmission front part | |||
.Connection of hydraulic tubes to the front part of the transmission | |||
24 | Install the guide pins (10, 11) | Put the gearbox in the Neutral position. | |
.Guide pins in the front part of transmission | |||
25 | Install the gear lever set |
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26 | Remove the support plate (25) |
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Mounting plate | |||
27 | Install the rear cover (23). | Use a new joint (22). | |
.Rear cover of the axle |
715 589 02 15 00
Drift
715 589 00 15 00
Drift
715 589 01 63 00
Mounting plate
715 589 01 35 00
Press-off tool
715 589 02 33 14
Hydraulic spindle
652 589 00 33 00
Pulling device
387 589 05 15 00
Drift