1 | Supercharging air tube |
2 | Air inlet hose |
W18.30-1009-06
W18.30-1010-09
3 | Oil/water heat exchanger | 7 | Oil pressure line | 10 | Oil filter cap | ||
4 | Seal | 8 | Exhaust manifold | 11 | Bolts | ||
5 | Cover | 9 | Engine ventilation line | B11 | Temperature sensor of the engine oil | ||
6 | Electric connectors |
| Remove/install | ||
1 | Turn off ignition | ||
Warning | Risk of injury caused by body parts being pinched or crushed as cab is tilted | Ensure that no one is within the tilting range of the cab as it is being tilted. Always tilt the cab all the way to the end position and secure it with the safety strut. | |
2 | Tilt the cabin | ||
Topical note | Notes on tilting the cab | ||
Installation: Return cab to its original position only after tightness test. | |||
3 | Drain the coolant from the cooler | Drain/pour in coolant | |
4 | Remove dosing device holder from the exhaust gas after-treatment system | Remove/install holder of metering device for exhaust aftertreatment system | |
5 | Remove the supercharge air pipe (1) from the exhaust gas turbocharger for the post-cooling system | Remove/install charge air pipe | |
Installation: only install the supercharging air pipe (1) after the oil circuit has been supplied. | |||
6 | Remove air inlet hose (2) | Installation: install air inlet hose (2) only after the oil circuit has been supplied. | |
7 | Unscrew and remove the oil filter lid (10) | Installation: replace O-ring of the oil filter lid (10). | |
.Oil filter cover to filter body | |||
8 | Remove engine venting pipe (9) | .Support in the cooling pump | |
9 | Remove oil pressure pipe (7) | Close the oil pressure holes. | |
Installation: Replace the sealing rings. | |||
.Fixing nut of oil pressure tube on turbocharger | |||
10 | Separate electric connectors (6) | ||
11 | Clean the head in the area of the exhaust collector (8) | ||
12 | Loosen the exhaust collector (8) in the head and separate it | On loosening the exhaust collector (8), make sure that no dirty or foreign bodies have access to the exhaust collector (8) to avoid damages in the exhaust gas turbocharger. | |
Fully remove the exhaust manifold screws on the lower row by approx. 10 mm and on the upper row. Cover the openings between the exhaust manifold (8) and the head. | |||
Installation: Replace the gaskets. | |||
.Exhaust manifold fastening bolts to cylinder head | |||
Check the length of the exhaust manifold screws and; if necessary, replace them. In order to check the screws of the exhaust collector from the lower row, remove them individually.Exhaust manifold to cylinder head | |||
13 | Remove the lid (5) with heat exchanger water/oil (3) in the block | Installation: clean the sealing surfaces and replace the sealing. | |
.Heat exchanger to the block | |||
14 | Remove the heat exchanger water-oil (3) in the lid (5) | Installation: clean the sealing surfaces and replace the seal (4). | |
Fix screw (11) only after the heat exchanger oil/water (3) and the lid (5) have been installed in the block.Exchanger cover to the exchanger | |||
15 | Remove the engine oil temperature sensor (B11) from the cap (5) | Only in case of leakage on the engine oil temperature sensor (B11), respectively on replacing the cap (5). | |
Installation: Replace the sealing ring. | |||
.Engine oil temperature sensor in the heat exchanger | |||
16 | Install in reverse order | ||
17 | Refill the engine oil circuit | Filling the engine oil circuit | |
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
18 | Start the engine and let it idle for approximately 10 seconds until oil pressure is established. Let engine running. | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
19 | When the engine is still running, check the heat exchanger oil/water for tightness (3), as well as the oil pressure pipe (7), and the exhaust collector (8) | Visual inspection. |
Documenti citati
- ah6080n000301a Avvertenze sul ribaltamento della cabina di guida
- ar0941b1311tjc
- ar1440b2023tj
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- ar2000b1142tj
- as0000z000501a Pericolo di infortunio per l'avviamento fortuito del veicolo con motore in funzione. Pericolo d'infortuni a causa di schiacciamenti o ustioni in caso di interventi durante l'avviamento o il motore acceso
- as6080z000101a Pericolo di lesioni da incastro e schiacciamento durante il ribaltamento della cabina di guida