203 589 06 23 00
Cutting templates
Spot weld cutter
201 589 00 51 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1004-20A | Hot-air gun |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P63.50-2292-09
1 Mark separation points on rear fender and cut with body saw (areas B, J and L).
Dimension a: approx.160 mm
Mark separation point on side longitudinal member with cutting template.
P63.50-2297-09
2 Expose spot welds and cut out with spot weld cutter
(areas A, C, D and M).
P63.50-2300-06
3 Expose spot welds and cut out with spot weld cutter
(areas E, F, K, N, O, P, Q and R).
4 Bend up spot welding flange (area P).
P63.50-2303-06
5 Expose spot welds and cut out with spot weld cutter (areas G, H and I).
6 Heat rear fender with hot air blower in shaded areas.
Shaded areas are foam filled.
7 Remove rear fender.
P63.50-2304-03
P63.50-2307-08
8 Grind connection surfaces down to bare metal in shaded areas. Grind spot welding flanges down to bare metal on both sides
9 Remove grinding and drilling chips using wet/dry vacuum cleaner.
10 Coat insides of spot welding flanges with zinc dust paint.
P63.50-2311-06
P63.50-2315-09