AR07.16-P-1080TX | Remove/install injection lines of common rail diesel injection (CDI) | 30.1.09 |
ENGINE 646.8 in MODEL 211, 204
P07.16-3066-08
2 Insulation mat
3 Bolt
4 Injection lines
5 Fuel high pressure line
| Remove/install | ||
Danger! | Risk of explosion caused by fuel igniting. Risk of injury to skin and eyes caused by fuel spraying out at high pressure. | Keep all ignition sources out of hazard area. Do not carry out any work on systems when they are under pressure | |
| Notes about common rail components | ||
1 | Remove engine cover | Installation: Only install after checking for leaks. | |
2 | Remove insulating mat (2) | Installation: Only install after checking for leaks. | |
3 | Remove screw (3) | | |
4 | Unscrew union nuts for injection lines (4) | In doing so counterhold all connectors for injection lines to avoid material breakage. | |
| |||
| |||
5 | Remove injector lines (4) | Removal: Mark installation position of injection lines (4). | |
To prevent leaks, do not squeeze or bend the injection lines (4). After disassembling the pressure lines (4) plug connections. Ensure utmost cleanliness. | |||
To ensure that injection lines (4) are mounted without tension, loosen rail and only tighten it again after injection lines (4) have been screwed on. | |||
Remove/install rail | |||
6 | Unscrew union nuts for fuel high pressure line (5) | | |
| |||
7 | Remove fuel high pressure line (5) | In order to avoid leakage, do not squeeze or bend fuel high pressure line (5). After disassembling fuel high pressure line (5) close connections. Ensure utmost cleanliness. | |
8 | Install in the reverse order | ||
Danger! | Risk of accident caused by vehicle starting off by itself when engine is running. Risk of injury caused by contusions and burns during starting procedure or when working near the engine as it is running | Secure vehicle to prevent it from moving by itself. | |
9 | Check fuel system for leaks with engine running |
Common rail diesel injection (CDI)
Number | Designation | Engine | ||
BA07.16-P-1002-01D | Nut, pressure line to high-pressure pump/rail | Stage 1 | Nm | 7 |
Stage 2 | Nm | 33 | ||
BA07.16-P-1007-01D | Nut, pressure line to rail/injector | Stage 1 | Nm | 7 |
Stage 2 | Nm | 33 | ||
BA07.16-P-1019-01D | Pressure line to front lifting eye | Nm | 9 | |
000 589 68 03 00
Box wrench bit
Viitatut asiakirjat
- ah0716p000201tx Common Rail -komponentteja koskevia ohjeita
- ar0703p1010txa
- as0000z000501a Onnettomuusvaara: Varo moottorin käydessä, ettei auto lähde liikkeelle. Loukkaantumisvaara: Varo liikkuvia ja kuumia osia moottorin käydessä ja moottoria käynnistettäessä
- as0716z000101a Räjähdysvaara polttonesteen syttymisen vuoksi. Loukkaantumisvaara: Varo, ettei polttonestettä pääse iholle tai silmiin.