Oil service plus/maintenance service · ap0020m1011a · Mercedes-Benz WIS

AP00.20-M-1011A

Oil service plus/maintenance service

30.8.10

MODEL 903.662
Minibus Sprinter Eco,
as of model year 2003

MODEL 903.662
Minibus Sprinter Group,
as of model year 2003

MODEL 903.662
Minibus Sprinter Mobility,
as of model year 2003

MODEL 903.663
Minibus Sprinter Eco,
as of model year 2003

MODEL 903.663
Minibus Sprinter Group,
as of model year 2003

MODEL 903.663
Minibus Sprinter Mobility,
as of model year 2003

MODEL 904.663
Minibus Sprinter Eco,
as of model year 2003

MODEL 904.663
Minibus Sprinter Group,
as of model year 2003

MODEL 904.663
Minibus Sprinter Classic,
as of model year 2003

MODEL 904.663
Minibus Sprinter Tourist,
as of model year 2003

MODEL 904.663
Minibus Sprinter low-floor,
as of model year 2003

MODEL 905.613
Minibus Sprinter Classic, 6 t
as of model year 2003

MODEL 905.613
Minibus Sprinter low-floor 6 t,
as of model year 2003

Sprinter Classic

SPRINTER Classic

Sprinter Classic

SPRINTER low floor

 A Oil service Plus

 B Maintenance service

 Additional work at each maintenance service

 Additional operations at 1st maintenance service, then every 120,000 km

 Additional work at each 2nd maintenance service

 Maintenance work once a year

 Maintenance operations every 2 years

 Maintenance work every 10 years/300,000 km

 Maintenance work every 15 years/250,000 km

 Maintenance operations on gas-powered vehicles

Customer:

Order number:

Confirm carrying out the work by the date and technician's signature:

Registration number:

A B  Completed   		Input condition  not OK 	Operation Position no..
	Service sheet for special equipment	Model 903.6, 904.6 with engine 111.984 with code MZ7 Liquified Petrol Gas (LPG) powerplant Model 903.6, 904.6 with engine 111.984 with code MS7 NGT (Natural Gas Transporter) Sprinter	AP00.20-D-1209A
	Check by customer service adviser
 	Check due date for tachograph inspection (§57B); authorize inspection if necessary	Date: 
 	Check due date for main inspection; authorize inspection if necessary	Date: 
 	Check due date for safety inspection; authorize inspection if necessary	Date: 
 	Check due date for exhaust emissions inspection; authorize inspection if necessary	Date: 
 	Check vehicle for damage to paintwork, corrosion and accident damage	
	Test bench
 	Brake testing on test stand	 Enter braking values in N: Left Right Front Rear Parking brake	AP42.00-D-4290A
	Engine compartment
 	Engine: Oil and filter change	Engine 611.983
		Engine 111.984, 611.981/987, 612	AP18.00-D-0101A
	Check fluid level, correct If fluid has been lost, determine cause and remedy - against separate job
	Check engine cooling system corrosion/frost protection and correct	 ______°C Correct subject to a separate repair order.	AP20.00-M-2010A
	Hydraulic Brake System		AP42.50-D-4210A
	Power steering		AP46.00-D-4611A
	Battery		AP54.10-D-5410A
	Windshield washer system		AP82.35-D-8210A
	Air conditioning system: check refrigerant level	Except roof air conditioning  Sütrak AC 111 Correct subject to a separate repair order.	AR83.30-M-1760A
	Engine
	Replace spark plugs	Engine 111.984	AP15.10-D-1580A
	Check poly-V belt for wear and damage		AP13.22-D-1351A
	Replace fuel filter	Engine 111.984	AP47.20-D-0780A
		Engines 611, 612 (without water separator)	AP47.20-D-0780D
		Engine 611, 612 (with water separator)	AP47.20-D-0780E
 	Air filter element: Check contamination (Air filter with maintenance indicator)	 Inspect and replace, if necessary - subject to separate repair order. Paper element replaced  Yes  No	AP09.10-D-0951A
	Replace air filter element (air filter without maintenance indicator)	 Note last service (see maintenance booklet).	AP09.10-D-0980A
	Chassis and body
	Replace dust filter for heating/air conditioning		AP83.00-D-8381A
	Wheels, brakes
	Adjust tire inflation pressure to correct pressure, including spare tire		AP40.15-D-4060A
 	Check brake lining thickness	Model 903 
		Model 904, 905  Depending on findings, replace brake linings. - subject to separate repair order.  On vehicles with twin tires, detach/attach rear wheels.	AP42.10-D-4253C
	Inspect condition of brake disks	Model 904, 905  Depending on findings, replace brake disks. - subject to separate repair order.	AP42.10-D-4258A
	Readjust parking brake	Model 904 	AP42.20-D-4261A
	Underside of vehicle
	Rear axle: oil change	Model 905.613 Minibus Sprinter low floor 6 t Model 905.613 Minibus Sprinter Classic 6 t  Once at 1st oil service Plus	AP35.00-D-3501A
	Automatic transmission: Oil and filter change		AP27.00-D-2702C
	Check and correct fluid level. In the event of fluid loss, determine cause and rectify under separate order
	Transfer case	Model 904.663 Minibus Sprinter  low floor, Model 905.613 Minibus Sprinter low floor 6 t	AP28.80-M-2811A
	Check for leaks and condition Pay attention to chafing points and line routing!
 	All major assemblies: Engine, transmission, transfer case, reversing gear, front axle, rear axle, steering, power steering pump		AP00.20-M-0050B
 	All lines and hoses, sensor cables		AP00.20-M-0051B
 	Rubber boots for front axle supporting joints, rubber boots for front axle drive shafts, shock absorbers, axle-load-dependent brake force regulator		AP00.20-D-0052A
	Chassis and body
	Rubber auxiliary springs: visual inspection		AP32.00-D-3250A
	Retarder: Check gap	Telma CC 35 retarder 	AP43.40-M-4356A
	Checking condition of steering mechanism		AP46.00-D-4650A
	Compressed-air reservoir: Drain condensation	Model 905.613 	AP42.60-D-4390A
	Tighten screws and nuts: Observe official torque specifications!
	Chassis, body, retarder		AP00.20-M-0073A
	Vehicle interior
 	Reset ASSYST maintenance computer	 Upon completion of the maintenance operations.	AP00.20-D-0040A
	Function test
	Signaling system, indicator lamps		AP54.00-D-5451A
	Headlamps, exterior lamps		AP82.10-D-8251A
	Windshield wipers, windshield washer system		AP82.30-D-8252A
	Air conditioning		AP83.00-M-8352A
	Door and reversing system		AP72.40-M-7250A
	Straight-line lift		AP86.20-M-8653A
	Climate control
	Air conditioning: Check refrigerant level	Roof air conditioning, Sütrak AC 111  Correct subject to a separate repair order.	AP83.30-M-8312A
	Air conditioning: Clean air filter, inspect and replace, if necessary	Roof air conditioning, Sütrak AC 111 	AP83.00-M-8330A
		Except roof air conditioning  Sütrak AC 111	AP83.00-M-8330B
	Clean dust filter of additional heat exchanger, inspect and replace, if necessary	Heat exchangers in passenger compartment 	AP83.20-M-8334A
	Additional work at each maintenance service
	Lubricating work
	Doors, trailer hitch, propeller shafts		AP00.20-M-0020A
	Retarder	Telma CC 35 retarder	AP43.40-M-4320A
	Chassis and body
	Trailer hitch: Check function, play and fixing		AP31.10-D-3151A
	Additional operations at every 2nd maintenance service
	Oil change
	Transfer case	Model 903.6, 904.6 with code ZG1 Engageable all-wheel drive Model 903.6, 904.6 with code ZG2 Permanent all-wheel drive Model 903.6, 904.6 with code ZG3 Gear reduction for all-wheel drive	AP28.00-D-2801A
	Front axle	Model 903.6, 904.6 with code ZG1 Engageable all-wheel drive Model 903.6, 904.6 with code ZG2 Permanent all-wheel drive Model 903.6, 904.6 with code ZG3 Gear reduction for all-wheel drive	AP33.00-D-3301A
	Transfer case	Model 904.663 Minibus Sprinter low floor Model 905.613 Minibus Sprinter low floor 6 t	AP28.80-M-2802A
	Air compressor	Model 905.613 Minibus Sprinter low floor 6 t	AP13.10-M-1301A
	Maintenance operations once a year
	Air compressor: Clean cooling fins	Model 905.613 Minibus Sprinter low floor 6 t Model 905.613 Minibus Sprinter Classic 6 t	AP13.10-M-1330A
	Air compressor: Clean intake air filter	Model 905.613 Minibus Sprinter low floor 6 t Model 905.613 Minibus Sprinter Classic 6 t	AP13.10-M-1331A
	Air conditioning: Clean condenser	Roof air conditioning, Sütrak AC 111	AP83.00-M-8335A
	Air conditioning: Clean, check condenser	Rear air conditioning SC3-11 with  additional condenser	AP83.00-M-8337A
	Clean dust filter of roof air conditioning, inspect and replace, if necessary	Roof air conditioning, Sütrak AC 111 	AP83.00-M-8387A
	Floor heaters: Clean heat exchanger	Heat exchangers in passenger compartment	AP83.20-M-8333A
		Convector heater, control via "Heatmatic"	AP83.20-M-8333B
	Check corrosion protection and repair if necessary		AP97.20-M-0640M
	Maintenance work every 2 years
	Hydraulic brake system: replace brake fluid		AP42.50-D-4280A
	Compressed air drier: Replace granulate cartridge	Model 905.613 Minibus Sprinter low floor 6 t	AP42.60-M-4381A
		Model 905.613 Minibus Sprinter Classic 6 t	AP42.60-M-4381B
	Maintenance work every 10 years/300,000 km
	Oil change
	Manual transmission	Transmission 711.6	AP26.00-D-2601A
		Transmission 716.6	AP26.00-D-2601B
	Rear axle		AP35.00-D-3501A
	Maintenance work every 15 years/250,000 km
	Replace coolant	 Pay attention to coolant composition!	AP20.00-M-2080A
	Final inspection
	Visual inspection/road test

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