ap0020d1011a

Oil service plus/maintenance service

Tyyppi ap · aihe 00.20 · versio 0115 · 2011-08-29

Koskee: MODEL 901.6, 902.6 as of model year 2003 MODEL 903.6, 904.6 except CODE (ZL3) National version for Latin America as of model year 2003, except Sprinter minibus MODEL 905.6 as of model year 2003, except Sprinter minibus

Ei saatavilla kielellä ”fi”; näytetään kielellä Englanti.

Sijainti

Toimintoryhmä 0 Kokonaan › 00 Koko auto › 00.20 Huolto, huoltojärjestelmät (FSS, ASSYST) — Mallisarja 901 (mallit 6**) · Mallisarja 902 (mallit 6**) · Mallisarja 903 (mallit 6**) · Mallisarja 904 (mallit 6**) · Mallisarja 905 (mallit 6**)

EinPAS 10 Huolto › 10.30 Huolto › 10.30.30 Huolto — Mallisarja 901 (mallit 6**) · Mallisarja 902 (mallit 6**) · Mallisarja 903 (mallit 6**) · Mallisarja 904 (mallit 6**) · Mallisarja 905 (mallit 6**)

EinPAS 15 Moottori › 15.20 Moottorin voitelujärjestelmä › 15.20.5 Moottorin voitelu täydellinen — Mallisarja 901 (mallit 6**) · Mallisarja 902 (mallit 6**) · Mallisarja 903 (mallit 6**) · Mallisarja 904 (mallit 6**) · Mallisarja 905 (mallit 6**)

AP00.20-D-1011A

Oil service plus/maintenance service

23.8.11

MODEL 901.6, 902.6
as of model year 2003

MODEL 903.6, 904.6 except CODE (ZL3) National version for Latin America
as of model year 2003,
except Sprinter minibus

MODEL 905.6
as of model year 2003,
except Sprinter minibus

SPRINTER

Oil service plus/maintenance service

N00.20-2143-01

A Oil service Plus

B Maintenance

Additional operations at 1st maintenance service,
then every 120,000 km

Additional work at each 2nd maintenance service

Maintenance work every 2 years

Maintenance work every 10 years/300,000 km

Maintenance work every 15 years/250,000 km

Maintenance work for refrigerator vehicle (body maintenance sheet)

Maintenance work on gas-powered vehicles

Customer:

Order number:

Confirm carrying out the work by the date and technician's signature:

Registration number:

A B

Completed

Input condition

not OK

Operation

Position no..

Body maintenance sheet

Model 903.662 with code ZA5 Freezer vehicle

Model 903.662 with code ZA8 refrigerator vehicle

AP00.20-D-1020A

SERVICE SHEET for special equipment

Model 902.6, 903.6, 904.6 with engine 111.984 with code MS7 NGT (Natural Gas Transporter) Sprinter and with code MZ7 Liquefied Petrol Gas (LPG) drive

AP00.20-D-1209A

Check by customer service advisor

Check vehicle for damage to paintwork, corrosion and accident damage

Test bench

Brake testing on test stand

Enter brake values in kN:

Left Right

Front

Rear

Parking brake

AP42.00-D-4290A

Oil service

Engine:
Oil and filter change

Engine 111.984, 611.981/983/987 in model 901, 902, 903, 904 and engine 612.981 in model 902, 903, 904, 905

AP18.00-D-0101A

Rear axle: oil change

Type 905.6

Once at 1st oil service Plus

AP35.00-D-3501A

Lubricating work

Trailer hitch,

Dumper system

AP00.20-D-0020A

Maintenance

Function/condition testing

Signaling system, indicator lamps

AP54.00-D-5451A

Headlamps, exterior lamps

AP82.10-D-8251A

Windshield wipers, windshield washer system, rear window wiper, headlamp cleaning system

AP82.30-D-8252A

Check for leaks and condition
Pay attention to chafing points and line routing!

In the event of any loss of fluid, determine cause and rectify, subject to separate repair order

All major assemblies:
Engine, transmission, transfer case, front axle, rear axle, steering and power steering pump

AP00.20-D-0050A

All lines and hoses, sensor cables

AP00.20-D-0051A

Rubber boots for front axle supporting joints, rubber boots for front axle drive shafts, shock absorbers, axle-load-dependent brake force regulator

AP00.20-D-0052A

Check auxiliary rubber springs

AP32.00-D-3250A

Check steering mechanism: tie rod, drag link, rubber boots and protective caps

AP46.00-D-4650A

Check and correct fluid level

Check engine cooling system
corrosion protection/antifreeze, correct if necessary

Engine 111.984, 611.981/983/987 in model 901, 902, 903, 904 and engine 612.981 in model 902, 903, 904, 905

______°C

Correct, subject to a separate order.

AP20.00-D-2010A

Hydraulic Brake System

AP42.50-D-4210A

Power steering

AP46.00-D-4611A

Battery

AP54.10-D-5410A

Windshield washer system

AP82.35-D-8210A

Engine

Replace spark plugs

Engine 111.984

AP15.10-D-1580A

Check poly-V belt for wear and damage

AP13.22-D-1351A

Replace fuel filter

Engine 111.984

AP47.20-D-0780A

Engine 611.981/983/987 in model 901, 902, 903, 904 and engine 612.981 in model 902, 903, 904, 905 except code KL5 Fuel filter with water separator

AP47.20-D-0780D

Engine 611.981/983/987 in model 901, 902, 903, 904 and engine 612.981 in model 902, 903, 904, 905 with code KL5 Fuel filter with water separator

AP47.20-D-0780E

Air filter element:
Check fouling
(air filter with maintenance indicator)

Replace according to condition - against separate order

Replace at least every 3 years. Note installation date, refer to confirmations in maintenance booklet!

Paper element replaced Yes No

AP09.10-D-0951A

Replace air filter element
(air filter without maintenance indicator)

Replace at least every 3 years. Note installation date, refer to confirmations in maintenance booklet!

AP09.10-D-0980A

Chassis and body

Trailer hitch:
check function, play and attachment

AP31.10-D-3151A

Compressed-air reservoir:

Drain condensation

Model 905

AP42.60-D-4390A

Dumper system:
Check function, play and attachment

AP55.20-D-5550A

Box-body:
check riveted joints for body at frame

Type 903

AP60.40-D-6050A

Replace dust filter for heating/ventilation or activated charcoal/combination filter for air conditioning

Model 903.66/67, 904.66 with code (H08) High-performance air conditioning

AP83.00-A-8330A

Model 901, 902, 903, 904, 905
with code H06 Air conditioning,
with code H81 Ventilation system with filter,
with code H25 Automatic heater control, Heatmatic,
with code HH9 Regulated air conditioning, Tempmatic

AP83.00-D-8381A

Replace air filter for rear air conditioning system

Model 901.6, 902.6, 903.6 with code HH7 Additional air conditioning in rear
Model 901.6, 902.6, 903.6 with code HK2 Air conditioning in rear with underfloor condenser

AP83.50-D-8386A

Wheels, brakes

Tire inflation pressure:
Correct including spare tire

AP40.15-D-4060A

Check brake lining thickness

AP42.10-D-4253C

Approx. remaining brake lining thickness in mm:

left front right front

left rear right rear

For a vehicle with twin tires, remove/install rear wheels subject to separate repair order.

Replace brake pads according to findings, subject to separate repair order.

Inspect condition of brake disks

Replace brake disks according to findings, subject to a separate repair order

AP42.10-D-4258A

Check parking brake

AP42.00-D-4290A

Readjust subject to separate invoice.

Model 901.6, 902.6, 903.6, 904.6

AP42.20-D-4261A

Model 905.6

maintenance indicator

Reset ASSYST maintenance computer

Upon completion of the maintenance operations.

Note set oil quality in maintenance computer, change if necessary.

AP00.20-D-0040A

Additional operations for

1st maintenance service, then every 120,000 km

Automatic transmission:
Oil and filter change

Model 902.6, 903.6, 904.6, 905.6

AP27.00-D-2702C

Additional operations at every
2nd maintenance service

Transfer case: oil change

AP28.00-D-2801A

Front axle oil change

AP33.00-D-3301A

Maintenance work every 2 years

Oil service

Dumper system: oil change

AP55.20-D-5501A

Chassis and body

Hydraulic brake system:
replace brake fluid

AP42.50-D-4280A

Compressed air drier:

Replace granulate cartridge

Model 905

AP42.60-D-4381A

Maintenance operations every

10 years/300,000 km

Oil service

Manual transmission

Transmission 711.6

AP26.00-D-2601A

Transmission 716.6

AP26.00-D-2601B

Rear axle

AP35.00-D-3501A

Maintenance operations every

15 years/250,000 km

Replace coolant

Pay attention to coolant composition!

AP20.00-D-2080A

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