sm3510p0010a

Replace rear axle

Type sm · topic 35.10 · version 0102 · 2010-07-28

Applies to: MODEL 461.304 /334 /344 only for driven distance of less than or equal to 100 km or after consulting with Market Support, only conduct with specially trained personnel at the plant

Where it sits

Function group 2 Chassis › 35 Rear axle › 35.10 Complete rear axle — Series 461 (models 304, 334, 344)

EinPAS 17 Drivetrain/axle › 17.51 Rear axle › 17.51.30 Rear axle assembly — Series 461 (models 304, 334, 344)

EinPAS 45 Data/information › 45.20 Information/measures › 45.20.40 Service measures — Series 461 (models 304, 334, 344)

SM35.10-P-0010A

Replace rear axle

27.7.10

MODEL 461.304 /334 /344
only for driven distance of less than or equal to 100 km or after consulting with Market Support, only conduct with specially trained personnel at the plant

Replace rear axle
Replace rear axle

P35.10-2359-01

2 Stabilizer bar

a Clearance

Arrow: Oil drain screw

P35.10-2364-01

Operation no. of operation texts or standard texts and flat rates

Category

Op. no.

Operation text

P

025058

Connect and disconnect battery charger (with DAS connected)

P

026428

Recharge battery (3)

P

026429

Repair rear axle differential (rear axle removed)

Remove/install

1

Remove rear axle.

AR35.10-P-0010GL

2

Repair rear axle

A repair is carried out by specially trained personnel from the plant.

3

Fill rear axle differential with oil

Pour in 2.0 liters. The rear axle differential must be overfilled with 0.2 liters of oil.

Hypoid gear oils (SAE 90, 85 W-90)

Sheet 235.0

BB00.40-P-0235-00A

4

Install rear axle

Installation: Install rear axle together with new trailing arm

AR35.10-P-0010GL

5

Remove/install and replace trailing arm

Axle measurement is not required.

AR35.20-P-0100GX

Installation: Tighten bolts or nuts with suspension compressed, see Service Information bulletin. Install stabilizer bar (2), in the process install the front spring U-bolt in the specified groove on the trailing arm. To do this, pay attention to clearance (a) between flange and axle housing.

Service Information: Threaded connections of rubber bushings and control arms

SI35.00-P-0001A

6

Mark oil drain screw (arrow)

with white paint.

7

Apply underfloor protection

to replaced parts. Do not cover white marking on oil drain screw (arrow) with underfloor protection.

Underfloor protection

*BR00.45-Z-1017-05A

8

Charge battery

9

Place information sheet in vehicle

"Changed oil filling capacity"

SM35.10-P-0007-02B

10

Fill in endoscopy test sheet

Transmit test sheet to email or fax address.

OF35.10-P-3000-03A

Rear axle drive

Number

Designation

Model 460, 461, 463

BA35.30-P-1003-02A

Bolt, end cover to axle housing

Nm

65

Repair materials

Number

Designation

Order number

BR00.45-Z-1017-05A

Underfloor protective wax (black, 1 l container)

A 004 989 79 20

Parts ordering notes

Part no.

Designation

Quantity

Small parts such as stop nuts, sealing rings, cable ties, fluids etc. are no longer shown on the parts listing. The required small parts are taken into account in the cost framework

A 460 990 00 50

Nut, rear axle shaft to axle tube

12

A 601 351 00 80 05

Housing cover seal

1

n914112 008032

Bolt, cover to axle housing

10

A 319 990 06 01

bolt, propeller shaft to rear axle

8

A 639 353 00 53

Spacer tube for compression bush

1

n910113 008007

Nut M8x1 up to 10

8

A 017 997 55 47

Bevel gear sealing ring, outer

1

A 601 351 01 72

Flanged nut M26x1.5x20

1

A 003 997 64 48

Sealing ring, brake drum to hub

2

A 601 357 50 80

Rear axle shaft gasket

2

Supplying factory, Kassel

Neck [journal] bearing, small

1

A 001 989 58 03

Rear axle oil

2

n910113 010000

Nut, trailing arm spring U-bolt

8

n914112 008032

Bolt, cover to axle housing

10

n913002 016002

Nut

4

n000000 004895

Banjo bolt

1

n007603 008109

Sealing ring

2

A 461 350 11 06 05

Rear trailing arm

2

n000000 003376

Clip

4

n913002 016002

Nut M16 x 1.5

6

Referenced documents