sm2020g0035ug

Check/rework holder for stop buffer on radiator grille

Type sm · topic 20.20 · version 0300 · 2016-04-20

Applies to: Model 405.090/104/105/110/125/202/222

Where it sits

Function group 1 Engine › 20 Engine cooling system › 20.20 Radiator, coolant hoses — Series 405 (models 090, 104, 105, 110, 125, 202, 222)

EinPAS 15 Engine › 15.25 Engine cooling system › 15.25.31 Engine radiator — Series 405 (models 090, 104, 105, 110, 125, 202, 222)

EinPAS 45 Data/information › 45.20 Information/measures › 45.20.40 Service measures — Series 405 (models 090, 104, 105, 110, 125, 202, 222)

SM20.20-G-0035UG

Check/rework holder for stop buffer on radiator grille

19.04.2016

Model

405.090/104/105/110/125/202/222

Modification notes

28.01.2016

Information on test augmented.

Operation step 1 to 3

13.04.2016

Document completely revised.

Operation no. of the operation texts or standard texts and flat rates

Category

Op. no.

Operation text

Time

Acc. no.

Code

U

029189

Check bracket for stop buffer on radiator grill

3 AW/0,3 h

88 920 62

1506U88W21

U

029190

Rework bracket for stop buffer (after check)

6 AW/0,5 h

88 920 62

1506U88W21

Check/rework holder for stop buffer on radiator grille

G20.20-3276-09

1

Radiator grill

3

Stop buffer

2

Condenser

4

Bracket

2.1

Refrigerant line

Pfeil A

Corner

Check

1

Open radiator grill (1)

For vehicles without stop buffers (3) on radiator grill (1):
Vehicles have also been produced without stop buffers (3).
In these vehicles the stop buffers may (3) not be retrofitted.

2

Check on both brackets (4) whether the corners (arrow A) are present

If the corners (arrow A) are present on the brackets (4).

Grind off corners (arrow A) on brackets (4) flush to the stop buffer (3). Prime bright areas on brackets (4) and paint with top coat.

On vehicles without stop buffers (3):
Grind down the corners (arrow A) on the brackets (4) until the gap to the refrigerant lines (2.1) is large enough.

3

Check refrigerant lines (2.1) of condenser (2) for damage through the brackets (4)

If complaint present

Photograph damage on refrigerant lines (2.1). Use a TIPS case and the photographs to contact the Service TE/OMS­2 about how to proceed further.

If only a slight amount of material is removed from the refrigerant lines (2.1), its is not necessary for Service TE/OMS­2 to be notified or the condenser (2) to be replaced.

4

Close radiator grill (1)