si6000p0010a

Service Information: Accident repair in the event of slight damage

Type si · topic 60.00 · version 0100 · 2008-12-15

Applies to: MODEL 204

Where it sits

Function group 3 Body › 60 Body - general › 60.00 General — Series 204

EinPAS 35 Body/frame/detachable parts › 35.20 Cab/body › 35.20.1 Basic information — Series 204

EinPAS 35 Body/frame/detachable parts › 35.21 Frame › 35.21.1 Basic information — Series 204

EinPAS 35 Body/frame/detachable parts › 35.30 Front end › 35.30.1 Basic information — Series 204

EinPAS 35 Body/frame/detachable parts › 35.31 Rear panel/rear end › 35.31.1 Basic information — Series 204

EinPAS 35 Body/frame/detachable parts › 35.32 Substructure › 35.32.1 Basic information — Series 204

EinPAS 35 Body/frame/detachable parts › 35.34 Sidewall › 35.34.1 Basic information — Series 204

EinPAS 35 Body/frame/detachable parts › 35.37 Fender › 35.37.1 Basic information — Series 204

EinPAS 35 Body/frame/detachable parts › 35.39 Roof › 35.39.1 Basic information — Series 204

EinPAS 45 Data/information › 45.20 Information/measures › 45.20.20 Service information — Series 204

SI60.00-P-0010A

Service Information: Accident repair in the event of slight damage

11.12.08

MODEL 204

Repair work on the following components is possible after slight accident damage:

Retaining tabs of the engine compartment paneling on the front axle carrier

Brackets, mountings of cooling module components

Slight deformation or deflection on cooling module components

Deformation on exhaust system tailpipe.

Service Information: Accident repair in the event of slight damage

P60.00-2853-01

Deformed area on front axle carrier (model 204.9) after the engine compartment paneling has torn away in the area (A) of the radiator support

Damage to the axle carrier can be prevented by deformation of the retaining tabs. Only deformation of the retaining tabs for the engine compartment paneling may be reshaped.

Service Information: Accident repair in the event of slight damage

P20.20-2372-04

Damage on radiator or condenser

1 Lower radiator support:

In the event of a broken or damaged lower radiator support, the radiator can be repaired with the replacement part
A 204 504 04 14

Radiator retaining clamp

Service Information: Accident repair in the event of slight damage

P83.30-4673-04

2 Condenser:

broken plastic brackets can be replaced (see EPC).

Deformation on cooling module components

As long as the function and leaktightness of the cooling module components are not impaired, replacement is not mandatory in the event of the following damage:

slight impressions on the lamella of the radiator, condenser, fuel cooler, steering cooler and charge air cooler

slight deformation of the mounting brackets (can be repaired by bending back)

slight deflection of condenser or fuel cooler (can be reshaped)

Service Information: Accident repair in the event of slight damage

P49.10-2883-01

Deformation of exhaust system tailpipe

If no other damage caused by an accident is visible on the exhaust system, slight deformation of the tailpipe can be repaired.