ra05001020437x

0437 - Removal and installation of the oil pressure pump drive Engine 102 (except 102.983/99), single-belt drive

Type ra · topic 05.00 · version 9451 · 1994-12-21

Applies to:

Where it sits

Function group 1 Engine › 05 Engine timing › 05.00 General

Also applies to engines/gearboxes: 102 910, 102 922, 102 924, 102 962, 102 963, 102 982, 102 985

05-437 Removing and installing oil pressure pump drive

Preceding work:

Cylinder head cover removed (01-406).

Operation No. of operation texts and operation values or standard texts and flat rates

0437 - Removal and installation of the oil pressure pump drive                  
	Engine 102 (except 102.983/99), single-belt drive

P05-0084-55

Fixing bolts (68)

unbolt, bolt up, 15 Nm (steps 1 and 2).

Oil pressure pump (69)

remove together with driving disc (76). On

201 Model put oil pressure pump with lines

connected to one side. On the 124 Model

disconnect, connect vacuum line from oil

reservoir container to oil pressure pump

(steps 1 and 2).

Gasket (75)

renew.

Driving disc (76)

remove, install.

Flange (71)

unbolt, bolt up, with attachment eye (22), 25 Nm

(step 4).

O-Ring (73)

renew (step 4).

Hexagon socket screw (9a)

unbolt, bolt up, 80 Nm. Remove, install driving

disc sleeve (70) (step 5).



0437 - Removal and installation of the oil pressure pump drive                  
	Engine 102 (except 102.983/99), single-belt drive
0437 - Removal and installation of the oil pressure pump drive                  
	Engine 102 (except 102.983/99), single-belt drive

Special tools

001 589 66 21 00

001 589 72 21 00

0437 - Removal and installation of the oil pressure pump drive                  
	Engine 102 (except 102.983/99), single-belt drive




1 Camshaft

4 Camshaft timing gear

6 Woodruff key

9a Hexagon socket screw

21 Timing chain

69 Oil pressure pump

70 Driving disc sleeve

71 Flange

73 O-Ring

75 Gasket

76 Driving disc

81 Cylinder head cover

93 Cylinder head cover

gasket

P05-0088-34

0437 - Removal and installation of the oil pressure pump drive                  
	Engine 102 (except 102.983/99), single-belt drive

Note
The oil pressure pump (69) is driven directly by the camshaft (1) via the driving disc sleeve (70) and the driving disc (76) and is attached to the cylinder head by a flange (71). The fitting position of the flange on the cylinder head is fixed by two straight pins (arrows). The camshaft timing gear (4) is attached to the camshaft with the driving disc sleeve (70) and the hexagon socket screw (9a). The O-Ring (73) on the flange (71) seals the front semicircular bore in the cylinder head and in the cylinder head cover (81).

P05-2087-13

0437 - Removal and installation of the oil pressure pump drive                  
	Engine 102 (except 102.983/99), single-belt drive

Removal and installation

-------------------------------

1 On 124 Model, unbolt, bolt up oil line (a) to oil pressure pump, seal bores. Unbolt, bolt up bolts (68) and put oil pressure pump to one side. Remove, install driver (76). Renew gasket (75), tightening torque 15 Nm.

Model 124

P01-2037-13A

0437 - Removal and installation of the oil pressure pump drive                  
	Engine 102 (except 102.983/99), single-belt drive

2 On 201 Model unscrew bolts (68), remove oil pressure pump and put to one side with lines connected.

Model 201

P01-2061-13A

0437 - Removal and installation of the oil pressure pump drive                  
	Engine 102 (except 102.983/99), single-belt drive

3 Remove, install driver (76).

Renew gasket (75).

P05-0081-13

0437 - Removal and installation of the oil pressure pump drive                  
	Engine 102 (except 102.983/99), single-belt drive

P05-5515-13

4 Unbolt, bolt up flange (71) together with the attachment eye (22), renew O-Ring (73). Tightening torque of bolts (72) 25 Nm. Note both dowels (71a).

0437 - Removal and installation of the oil pressure pump drive                  
	Engine 102 (except 102.983/99), single-belt drive

5 Unscrew hexagon socket screw (9a) and remove, insert driver sleeve (70), tightening torque 80 Nm.

P05-0082-13

Referenced documents