be0320n100002e

Test specifications for crankshaft

Type be · topic 03.20 · version 0102 · 2012-04-23

Applies to: ENGINE 445, 446

Where it sits

Function group 1 Engine › 03 Crank assembly › 03.20 Crankshaft

EinPAS 15 Engine › 15.15 Combustion engine, complete/engine housing/crank assembly › 15.15.41 Crankshaft/flywheel/drive plate

Also applies to engines/gearboxes: 445 ***, 446 ***

BE03.20-N-1000-02E

Test specifications for crankshaft

ENGINE

445, 446

Check values of crankshaft

Number

Designation

Engine 445.9

Engine 446.9

BE03.20-N-1001-02E

Main bearing journal

Default

mm

103,98...104,00

103,98...104,00

Deviation 0.10

mm

103,88...103,90

103,88...103,90

Deviation 0.25

mm

103,73...103,75

103,73...103,75

Deviation 0.5

mm

103,48...103,50

103,48...103,50

Deviation 0.75

mm

103,23...103,25

103,23...103,25

Deviation 1.0

mm

102,98...103,00

102,98...103,00

BE03.20-N-1002-02E

Fitted bearing journal width

Default

mm

38,000...38,062

38,000...38,062

Deviation 0.5

mm

38,500...38,562

38,500...38,562

Deviation 1.0

mm

39,000...39,062

39,000...39,062

BE03.20-N-1003-02E

Main bearing journal width

mm

38,000...38,160

38,000...38,160

BE03.20-N-1004-02E

Connecting rod journal-

Default

mm

89,98...90,00

89,98...90,00

Deviation 0.1

mm

89,88...89,90

89,88...89,90

Deviation 0.25

mm

89,73...89,75

89,73...89,75

Deviation 0.5

mm

89,48...89,50

89,48...89,50

Deviation 0.75

mm

89,23...89,25

89,23...89,25

Deviation 1.0

mm

88,98...89,00

88,98...89,00

BE03.20-N-1005-02E

Connecting rod journal width

–

mm

32,50...32,60

71,00...71,12

Repair case

mm

32,70

71,32

BE03.20-N-1006-02E

Crankshaft end play (fitted bearing)

mm

0,150...0,322

0,150...0,322

BE03.20-N-1007-02E

Variation in concentricity measured at middle main bearing journal (mounted at outer main bearing journals)

mm

0,06

0,06

BE03.20-N-1008-02E

Fillet radii

Main bearing journals

mm

3,5...4,0

3,5...4,0

Connecting rod bearing journals

mm

3,5...4,0

3,5...4,0

BE03.20-N-1009-02E

Hardness of main bearing and connecting rod bearing journals (Rockwell hardness)

HRC

53...59

53...59

BE03.20-N-1010-02E

Spherical shape

Main bearing journals

mm

0,0020,002

0,0020,002

Connecting rod bearing journals

mm

0,0000,002

0,0000,002

BE03.20-N-1011-02E

Main and connecting rod bearing journals permissible deviation from parallelism

Limit value

mm

0,005

0,005

BE03.20-N-1012-02E

Crankshaft - main bearing inner when installed

Default

mm

104,066...104,112

104,066...104,112

Deviation 0.10

mm

103,966...104,012

103,966...104,012

Deviation 0.25

mm

103,816...103,862

103,816...103,862

Deviation 0.5

mm

103,566...103,612

103,566...103,612

Deviation 0.75

mm

103,316...103,362

103,316...103,362

Deviation 1.0

mm

103,066...103,112

103,066...103,112

BE03.20-N-1013-02E

Journal out-of-roundness

mm

0,02

0,02

BE03.20-N-1014-02E

Fitted bearing - width

Default

mm

37,74...37,81

37,74...37,81

Deviation 0.5

mm

38,24...38,31

38,24...38,31

Deviation 1.0

mm

38,74...38,81

38,74...38,81

BE03.20-N-1015-02E

Bolt, counterweight to crankshaft

Shank length M16x1.5

mm

75,5

75,5

BE03.20-N-1016-02E

Imbalance of crankshaft with counterweights, without flywheel, mounted on outer main bearings

g/ cm

60

60