Retrofit toll system · az8288d0002c · Mercedes-Benz WIS

AZ82.88-D-0002C

Retrofit toll system

14.05.2019

Model	901.6, 902.6, 903.6, 904.6, 905.6
	except code J19 (Tachograph 1 day/2 drivers automatic (CM))
	except code JD1 (Digital tachograph)
	except code JD2 (Tachograph digital EC with rpm + aux-recorder)
Model	901.6, 902.6, 903.6, 904.6, 905.6
	with code J19 (Tachograph 1 day/2 drivers automatic (CM))
	except code G40 (Automatic transmission)
Model	901.6, 902.6, 903.6, 904.6, 905.6
	with code JD1 (Digital tachograph)
	except code G40 (Automatic transmission)
Model	901.6, 902.6, 903.6, 904.6, 905.6
	with code JD2 (Tachograph digital EC with rpm + aux-recorder)
	except code G40 (Automatic transmission)

Modification notes

05.09.2016

Method extended

Operation steps 2, 4, 10.1, 10.2, 11, 18 and 19

1	On-board unit (toll recording unit)
2	Communications module
3	Multifunction antenna

D82.88-0031-06

Possible installation locations of on-board unit (toll recording unit) (1)

1	On-board unit (toll recording unit)

D82.88-0035-06

 Danger	Risk of explosion from explosive gas. Risk of poisoning and caustic burns from swallowing battery electrolyte. Risk of injury through burns to skin and eyes from battery acid or when handling damaged lead-acid batteries	No fires, sparks, open flames or smoking. Wear acid-resistant gloves, clothing and glasses. Only pour battery acid into suitable and appropriately marked containers.	AS54.10-Z-0001-01A
Topical note	Information on preventing damage to electronic components due to electrostatic discharge		AH54.00-P-0001-01A
	Check
1	Determine installation location for the on-board unit (toll recording unit) (1)	 The respective tachograph may be installed in the device installation frame on the left at the combination switch or in the middle of the instrument panel. The installation location of the on-board unit (toll recording unit) (1) must be chosen accordingly.
2	Define installation location for transmitting and receiving antennas as per customer request	 Two solutions are available: Multifunction antenna (3) on the roof Separate GPS antenna and separate GSM antenna on the windshield
	Remove
3	Remove ground line at battery
4	Remove front headliner	When using multifunction antenna (3).
5	Remove top part of dashboard
			AR68.10-D-1020B
6	Remove instrument cluster
			AR54.30-D-6015A
7	Remove cover from center part of instrument panel
			AR68.10-D-1190A
8	Detach electrical center
			AR54.25-D-1382A
	Install
9	Install backup battery in the on-board unit (toll recording unit) (1)		AZ82.88-D-0000-13A
 Danger	Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents	Never spray corrosion protection on flames or hot, glowing objects and keep them well away from all potential sources of ignition. Use them only in well-ventilated rooms; wear respiratory protection.	AS97.00-Z-0001-01A
10.1	Install multifunction antenna (3)	When using multifunction antenna (3).
			AZ82.88-D-0001-02C
		Zinc dust paint suitable for spot welding	*BR00.45-Z-1001-07A
10.2	Install GPS antenna	When using separate GPS antenna in combination with separate GSM antenna.
			AZ82.61-D-0003-02A
11	Install GSM antenna	When using separate GPS antenna in combination with separate GSM antenna.
			AZ82.70-D-0009-02C
12	Connect wiring harness for toll system		AZ82.88-D-0000-03C
		 Wiring harness repair kit	*220589019900
13	Connect electrical line for speed signal at instrument cluster		AZ82.88-D-0005-01A
14	Connect and install on-board unit (toll recording unit) (1)		AZ82.88-D-0003-01C
15	Determine installation location of communications module (2)		AZ82.88-D-0001-15A
16	Connect and install communications module (2)		AZ82.88-D-0004-01C
		 Choke angle gauge (electronic)	*001589882100
17	Install in the reverse sequence	 Operation steps 8, 7, 6, 5, 4, 3.
18	Enter special equipment in on-line vehicle data card via Vehicle Documentation (VeDoc)
19	Attach note "Toll system retrofitted as per AZ82.88-D-0002C" under field organization texts to design group 82
20	Save vehicle and customer data with Service PC in onboard unit (toll recording unit) (1)	 The procedure on the service PC can be obtained from the documents from the course "Installation of vehicle device" of the Toll Collect company.
	Check
21	Check operation and carry out road test

220 589 01 99 00

Wiring harness repair kit

001 589 88 21 00

Choke angle gauge (electronic)

Repair materials

Number	Designation	Order number
BR00.45-Z-1001-07A	Zinc dust paint suitable for spot welding	A 000 986 34 42

Parts ordering note

Part no.	Designation	Quantity
A 011 545 80 26	Contact spring	1
A 004 545 00 26	Contact spring	1
A 015 545 70 26	Contact spring	1
A 011 545 80 26	Contact spring	1
B 6 6 56 0659	CTEL antenna	1
A 001 820 76 75	Antenna (GPS)	1
B 6 7 82 3533	Adapter line	1

Referenced documents

ah5400p000101a Information on preventing damage to electronic components due to electrostatic discharge
ar5425d1382a Remove/install electrical center
ar5430d6015a Removing and installing instrument cluster
ar6810d1020b Remove/install upper section of instrument panel
ar6810d1190a Removing and installing cover on instrument panel center section
as5410z000101a Risk of fire/risk of explosion due to short circuit and escaping oxyhydrogen gas. Risk of (burn) injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte/mist, short circuit and arcing. Risk of
as9700z000101a Risk of explosion and poisoning caused by solvent vapors and gasses. Risk of injury to skin and eyes when working with anticorrosion agents
az8261d000302a Retrofitting GPS antenna
az8270d000902c Retrofit GSM antenna
az8288d000003c Retrofit toll system wiring harness
az8288d000013a Retrofit backup battery in on-board unit
az8288d000102c Retrofit multifunction antenna
az8288d000115a Define installation location for toll recording unit
az8288d000301c Retrofit on-board unit
az8288d000401c Retrofit communications module
az8288d000501a Connect toll system wiring harness to instrument cluster