az5461d0002b

Retrofit digital tachograph DTCO

Type az · topic 54.61 · version 0103 · 2012-02-24

Applies to: MODEL 901.6, 902.6, 903.6, 904.6, 905.6

Where it sits

Function group 2 Chassis › 54 Electrical system, equipment and instruments › 54.61 Speed recorder, trip recorder, taximeter — Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**) · Series 905 (models 6**)

EinPAS 31 Communication/information/entertainment › 31.35 Tachograph/toll system › 31.35.3 Retrofitting/modification — Series 901 (models 6**) · Series 902 (models 6**) · Series 903 (models 6**) · Series 904 (models 6**) · Series 905 (models 6**)

AZ54.61-D-0002B

Retrofit digital tachograph DTCO

16.2.12

MODEL 901.6, 902.6, 903.6, 904.6, 905.6

Retrofit digital tachograph DTCO

D54.61-1137-06

G3 Tachograph sensor

P9 Tachograph

Removing

Danger!

Risk of explosion caused by escaping oxyhydrogen gas. Risk of injury caused by caustic burns to eyes, skin and mucous membranes from battery electrolyte (contains diluted sulfuric acid) or metal spatter due to short circuit. Risk of burn injuries caused by short circuit. Risk of poisoning caused by swallowing battery electrolyte (contains diluted sulfuric acid) or absorption of lead over the skin or orifices

No fire, sparks, open flames or smoking.

Wear acid-resistant gloves and clothing and safety glasses with side guards.

Do not place any conductive objects on the battery and avoid any short circuit from battery positive to ground.

Only fill liquid battery electrolyte (diluted sulfuric acid) into suitable and appropriately marked containers.

AS54.10-Z-0001-01A

1

Disconnect battery ground line

Notes on battery

AH54.10-P-0001-01A

2

Remove covering on instrument cluster

AR68.10-D-1550A

3

Remove instrument cluster

AR54.30-D-6015C

4

Remove stowage compartment below the left air outlet in the driver area

Install

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer.

AS00.00-Z-0010-01A

5

Lift/jack up vehicle

AR00.60-D-1000A

6

Retrofitting tachograph sensor (G3)

AZ54.61-D-0002-04A

*BA54.00-N-1002-01A

7

Route tachograph wiring harness retroactively and connect

AZ54.61-D-0002-02B

8

Connect tachograph (P9) retroactively and install

AZ54.61-D-0002-03B

9

Install instrument cluster

AR54.30-D-6015C

10

Install covering on instrument cluster

AR68.10-D-1550A

11

Connect ground cable to battery

12

Parameterize tachograph in the instrument panel using STAR DIAGNOSIS

13

Perform tachograph inspection

Observe national legal requirements for tachograph testing. In the Federal Republic of Germany carry out tachograph testing in accordance with §57b of StVZO [German vehicle licensing regulations].

14

Document the retrofit on the vehicle data card and in the vehicle documentation system [FDOK]

Pulse generator

Number

Designation

Model 901, 902, 903, 904, 905

BA54.00-N-1002-01A

Bolt, tachograph sensor to transmission housing

Nm

10

Parts ordering notes

Part no.

Designation

Quantity

B6 656 08 70

Digital tachograph DTCO

1

B6 656 08 71

DCTO digital tachograph with additional tachograph (alternative to tachograph B6 656 08 70)

1

B6 656 08 67

Wiring harness, manual transmission NSG [new manual transmission]

1

B6 656 08 68

Automatic transmission wiring harness

1

B6 656 08 69

Wiring harness, Sprintshift ASG [automated manual transmission]

1

Referenced documents