ar8630d0100a

Remove, install shower tub

Type ar · topic 86.30 · version 0102 · 2009-10-27

Applies to: MODEL 903.662 with CODE (ZU8) National version for USA with CODE (Z29) "James Cook" touring camper, NAFTA

Where it sits

Function group 3 Body › 86 Emergency equipment, diability equipment, sanitary equipment, galley › 86.30 Sanitary equipment — Series 903 (models 662)

EinPAS 37 Interior equipment › 37.75 Sanitary equipment › 37.75.30 Sanitary installations — Series 903 (models 662)

AR86.30-D-0100A

Remove, install shower tub

12.10.09

MODEL 903.662
with CODE (ZU8) National version for USA
with CODE (Z29) "James Cook" touring camper, NAFTA

Remove, install shower tub

D86.60-0017-09

3 Caps

5 Covers

4 Bolts

Remove, install shower tub

D86.30-0082-04

2 Fitting

6 Bolts

Remove, install shower tub

D86.30-0085-08

1 Shower tub

7 Sealant

8 Hose

12 Electrical connector

13 Rubber grommet

9 Rubber grommet

10 Electrical connector

11 Electrical line

Removing

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01B

Danger!

Risk of explosion caused by the ignition of methane gas exiting from components of the black water system and gray water system. Risk of injury caused by burns to the skin and eyes and by the inhalation of methane gas or by skin contact with feces.

Wear respiratory protection, protective gloves and safety glasses. Before commencing work, ensure that all sources of ignition have been removed and the black water system has been completely emptied.

AS86.00-Z-0003-01A

1

Remove toilet

AR86.30-D-0074A

2

Remove bathroom unit sink

AR86.60-D-0009A

3

Remove caps (3)

4

Remove bolts (4)

5

Remove covers (5)

6

Remove sealant between sewage tank and fittings (2)

7

Remove bolts (6)

8

Pull out fittings (2)

9

Remove siphon in shower tub (1)

AR86.60-D-0072A

10

Cut sealant (7)

11

Loosen shower tub (1) from floor in bathroom unit

Pry out shower tub (1) in door area with suitable tool.

Carefully remove shower tub (1) to prevent damaging door and walls.

12

Set up shower tub (1)

13

Guide hose (8) with rubber grommet (9) out of shower tub (1)

14

Detach electrical connector (10)

15

Unpin electrical lines (11) form connector housing (12)

16

Guide electrical lines (11) with rubber grommet (13) out of shower tub (1)

17

Remove shower tub (1)

Install

18

Prepare shower tub (1) for installation

AR86.60-D-0009-01A

19

Lift shower tub (1) into bathroom unit

20

Guide electrical lines (11) with rubber grommet (13) into shower tub (1)

21

Pin electrical lines (11) into connector housing (12)

22

Assemble electrical coupling (10)

23

Guide hose (8) with rubber grommet (9) into shower tub (1)

24

Coat floor in bathroom unit with adhesive.

Use suitable adhesive.

25

Play shower tub (1) on bathroom unit floor

26

Uniformly distribute weights in shower tub (1)

Put load of 15 kg on shower tub and wait until adhesive has cured

27

Mask walls in bathroom unit with adhesive tape in area (7)

28

Apply sealant in area (7)

Use suitable sealant.

29

Install siphon trap in shower tub (1)

AR86.60-D-0072A

30

Insert fittings (2)

31

Screw in screws (6)

32

Apply sealant between sewage tank and fittings (2)

Sealant

*BR00.45-Z-1027-01A

33

Install bathroom sink

AR86.60-D-0009A

34

Install lavatory

AR86.30-D-0074A

35

Check sealant in waste water tank

AR86.30-D-0071A

36

Check fresh water system for leakage

AR86.30-D-0065A

37

Insert covers (5)

38

Screw in screws (4)

39

Install caps (3)

Repair materials

Number

Designation

Order number

BR00.45-Z-1027-01A

Sealant, gray No. 7121; 310 ml

A 001 989 64 20

Referenced documents