AR86.30-D-0074EC | Remove/install lavatory | 18.3.05 |
MODEL 903.6 with CODE (ZL9) "James Cook" touring camper
D86.30-0187-09
2 Caps
3 Bolts
12 Bolts
11 Sewage tank
D86.30-0189-06
1 Stowage compartment
4 Caps
13 Bolts
D86.30-0190-12
5 Electrical connector
6 Electrical connector
7 Hose clamp
8 Hose
9 Cable
A100 Lavatory
| Remove | ||
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
1 | Switch off water pump | See Owner's manual. | |
2 | Remove sink | ||
3 | Remove shower tub | ||
4 | Remove sewage tank (11) | See Owner's manual. | |
5 | Remove caps (2) | ||
6 | Unscrew bolts (12) | ||
7 | Remove bolts (3) | ||
8 | Open stowage compartment (1) | ||
9 | Remove caps (4) | ||
10 | Unscrew bolts (13) | ||
11 | Remove sealing seam on lavatory (A100) | Remove sealant residues with suitable cleaner. | |
12 | Pull lavatory (A100) forward | Do not remove lavatory (A100) completely to prevent damaging cable (9) and hose (8) | |
When removing lavatory (A100) raise 8 cm and tilt to right. | |||
13 | Disconnect electrical connector (5) | ||
14 | Disconnect electrical connector (6) | ||
15 | Slacken hose clamp (7) | ||
16 | Pull off hose (8) | ||
17 | Remove lavatory (A100) | ||
| Install | ||
18 | Raise lavatory (A100) into sanitary block | ||
19 | Connect hose (8) | Check condition of hose (8) and replace if necessary to prevent leakage. | |
20 | Tighten hose clamp (7)n | Check condition of hose clamp (7) and replace if necessary to prevent leakage. | |
21 | Connect electrical connector (6) | ||
22 | Connect electrical connector (5) | ||
23 | Check for leakage and proper function | Check lavatory for leakage (A100) to recognize damage and leakage before installation. | |
24 | Hook in lavatory (A100) | Insert cable (9) and hose (8) into cavity (arrow) to prevent damaging cable (9) and hose (8). | |
25 | Screw in bolts (13) | When installing new lavatory (A100) drill 3.3 mm dia. pilot holes | |
26 | Install caps (4) | ||
27 | Screw in bolts (3) | ||
28 | Screw in bolts (12) | When installing new lavatory (A100) drill dia. 3.3 mm pilot holes | |
29 | Install caps (2) | ||
30 | Prepare area of sealing seam for lavatory (A100) | ||
31 | Apply new sealing seam between masking tape | Use suitable sealant | |
After applying new sealing seam, pull masking tape off toward seam at an angle of 90°A 1 mm thick edge is formed which should not be smoothed. | |||
Resmooth sealing seam only when visible correction is necessary for example bubbles or thick edge. | |||
32 | Install shower tub | ||
33 | Install sink |
Referenced documents
- ar8630d007401ec Prepare installation for shower and lavatory
- ar8630d0100ec Remove/install shower tub
- ar8660d0009ec Remove/install sanitary block sink
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts