ar8370d5330a

Removing and installing the heater with support

Type ar · topic 83.70 · version 0101 · 2014-12-19

Applies to: MODEL 906.657 with CODE PE4 (DCAA bus master code, Argen) Webasto Air Top 2000 ST MODEL 906.657 with CODE PE5 (Mastercode, bus seats on raised base, Argen) Webasto Air Top 2000 ST

Where it sits

Function group 3 Body › 83 Climate control › 83.70 Auxiliary/supplementary heater — Series 906 (models 657)

EinPAS 39 Heating/ventilation/cooling › 39.25 Stationary heater/auxiliary heater › 39.25.30 Heater — Series 906 (models 657)

AR83.70-D-5330A

Removing and installing the heater with support

27.11.2014

MODEL

906.657

with CODE PE4 (DCAA bus master code, Argen)

Webasto Air Top 2000 ST

MODEL

906.657

with CODE PE5 (Mastercode, bus seats on raised base, Argen)

Webasto Air Top 2000 ST

Removing and installing the heater with support

D83.70-1502-09

1

Air intake duct

3

Exhaust line

2

Electrical line

4

Fuel line

Removing and installing the heater with support

D83.70-1503-09

5

Passenger seat

8

Fire-retardant cover

11

Heater unit

6

Seat frame

9

Fire-retardant cover

12

Cover

7

Soundproofing

10

Air fitting

13

Electrical connector

Removing and installing the heater with support

D83.70-1504-09

1

Air intake duct

11

Heater unit

16

Fastening bracket

3

Exhaust line

14

Bracket

Pfeile

Access openings

4

Fuel line

15

Nuts

Danger !

Risk of explosion caused by fuel igniting, risk of poisoning caused by inhaling and swallowing fuel as well as risk of injury to eyes and skin caused by contactwith fuel.

No fires, sparks, open flames or smoking. Pour fuels into suitable and appropriately marked containers only.
Wear protective clothing when handling fuel.

AS47.00-Z-0001-01A

Danger !

Risk of explosion caused by fuel vapors igniting, risk of poisoning caused by inhaling combustible gases and risk of injury caused by burns during and after operation of heater unit

Do not operate stationary heater, auxiliary heater or engine with heater booster in closed rooms or when refueling. Allow heater unit to cool down after operation and wear protective gloves.

AS83.70-Z-0002-01A

Notes on self-locking nuts and bolts

AH00.00-N-0001-01A

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

Remove/install

1

Raise vehicle

AR00.60-D-1000H

2

Remove air intake duct (1) for heater (11) from body

3

Expose electrical line (2) for fuel metering pump and disconnect electrical connector (arrow)

Installation: Ensure that electrical line (2) does not make contact with exhaust line (3).

4

Expose fuel line (4) for heater (11)

Installation: Ensure that fuel line (4) does not make contact with exhaust line (3).

5

Remove exhaust line (3) for heater (11) from body

6

Lower vehicle

7

Open front passenger door

8

Remove front passenger seat (5) from seat base (6) and set down in back

Do not remove belt end fitting from seat frame.

Bolt, seat to seat frame

*BA91.10-N-1001-01A

9

Remove soundproofing (7)

10

Remove fire-retardant covers (8, 9)

11

Unclip front and rear air vents from air fittings (10) and remove

12

Remove air fitting (10) from seat base (6) and take out with hoses

13

Remove cover (12) from heater (11) and disconnect electrical connector (13) from heater (11)

14

Place insulation mats in area of bracket (14) to one side in seat base (6)

15

Unscrew nuts (15) of bracket (14) from mounting bracket (16)

Nut, bracket for heater to cab floor

*BA83.70-N-1002-03C

16

Release heater (11) with bracket (14) from mounting bracket (16) and lift up

While doing so, pull air intake duct (1) and exhaust line (3) out of mounting bracket (16).

Installation: Do not get electrical wiring harness caught in seat base.
Check sealing tape on mounting bracket (16) for damage.

If sealing tape on mounting bracket (16) is damaged:

Replace sealing tape on mounting bracket (16).

17

Expose fuel line (4) and disconnect in bracket (14) from heater (11)

Access through access openings (arrows) in bracket (14).
Pay attention to installation position.
Collect fuel.

18

Remove heater (11) with bracket (14), air intake duct (1) and exhaust line (3)

Pay attention to installation position.

19

Remove heater (11) from bracket (14)

Only when replacing the heater (11).

AR83.70-D-5331A

20

Install in the reverse order

Check

21

Perform function test

Auxiliary heater heating unit

Number

Designation

MODEL 906.6 with CODE PE4 (Master code bus DCAA Argen company) or with CODE PE5 (Master code BUS platform seating, Argen company)

BA83.70-N-1002-03C

Nut, bracket for heater to cab floor

Nm

10

Front seats

Number

Designation

MODEL 906

BA91.10-N-1001-01A

Bolt, seat to seat frame

Nm

37

Referenced documents