ar8355p5300cd

Remove/install refrigerant compressor

Type ar · topic 83.55 · version 0114 · 2015-07-31

Applies to: Engine 651 in model 204, 207, 212 (except 212.098/298), 218, 221

Where it sits

Function group 3 Body › 83 Climate control › 83.55 A/C compressor — Series 204 · Series 207 · Series 212 (models 001, 002, 003, 004, 005, 006, 011, 020, 021, 023, 024, 025, 026, 027, 034, 035, 036, 040, 041, 047, 048, 052, 053, 054, 055, 056, 057, 059, 061, 065, 067, 072, 073, 074, 075, 076, 077, 080, 082, 087, 088, 089, 090, 091, 092, 093, 094, 095, 097, 099, 133, 134, 136, 147, 148, 154, 162, 165, 167, 168, 195, 201, 202, 203, 204, 205, 206, 211, 220, 221, 223, 224, 225, 226, 227, 234, 236, 247, 248, 254, 255, 256, 257, 259, 261, 265, 267, 272, 273, 274, 275, 276, 277, 280, 282, 287, 288, 289, 291, 292, 293, 294, 297, 299) · Series 218 · Series 221 · Series 651

EinPAS 39 Heating/ventilation/cooling › 39.15 Climate control › 39.15.40 Refrigerant compressor — Series 204 · Series 207 · Series 212 (models 001, 002, 003, 004, 005, 006, 011, 020, 021, 023, 024, 025, 026, 027, 034, 035, 036, 040, 041, 047, 048, 052, 053, 054, 055, 056, 057, 059, 061, 065, 067, 072, 073, 074, 075, 076, 077, 080, 082, 087, 088, 089, 090, 091, 092, 093, 094, 095, 097, 099, 133, 134, 136, 147, 148, 154, 162, 165, 167, 168, 195, 201, 202, 203, 204, 205, 206, 211, 220, 221, 223, 224, 225, 226, 227, 234, 236, 247, 248, 254, 255, 256, 257, 259, 261, 265, 267, 272, 273, 274, 275, 276, 277, 280, 282, 287, 288, 289, 291, 292, 293, 294, 297, 299) · Series 218 · Series 221 · Series 651

AR83.55-P-5300CD

Remove/install refrigerant compressor

28.7.15

Engine

651 in model 204, 207, 212 (except 212.098/298), 218, 221

Remove/install refrigerant compressor

P83.55-2174-09

Shown on model 204

1

Electrical connector

3

Bolts

2

Bolts

A9

Refrigerant compressor

Remove/install

Danger !

Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant.

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained.

AS83.00-Z-0001-01A

Danger !

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between vehicle lift columns and position the four support plates at the vehicle lift support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

1

Drain air conditioning system


Engine 651 in model 204, 207, 212 (except 212.098/298), 218

AR83.30-P-1760CW

Engine 651 in model 221

AR83.30-P-1760SX

2

Remove cylinder head cover trim

3

Remove intake hose upstream of air filter housing

4

Remove front end struts to integral carrier

Engine 651 in model 207.4

Mounting brace to front end/front axle carrier

*BA33.10-P-1004-01M

5

Remove poly-V-belt


Engine 651 in model 204, 212 (except 212.098/298)

AR13.22-P-1202CD

Engine 651 in model 207, 218, 221

AR13.20-P-0001OMA

6

Disconnect electrical connector (1) at A/C compressor (A9)

7

Remove bolts (2)

Engine 651 in model 204, 207
with a Denso A/C compressorEngine 651 in model 204, 207
with Valeo refrigerant compressorEngine 651 in model 212 (except 212.098/298), 218, 221

Engine 651 in model 204, 207
with a Denso A/C compressor
Engine 651 in model 204, 207
with Valeo refrigerant compressor
Engine 651 in model 212 (except 212.098/298), 218, 221Refrigerant line to refrigerant compressor

*BA83.55-P-1003-01W

8

Place intake line and pressure line to one side


Close off openings for lines.
So that no dirt and no moisture can enter.

Installation: Replace seal.

9

Remove screws/bolts (3) from A/C compressor (A9)

Engine 651 in model 204, 207
with a Denso A/C compressorEngine 651 in model 204, 207
with Valeo refrigerant compressorEngine 651 in model 212 (except 212.098/298), 218, 221

Engine 651 in model 204, 207
with a Denso A/C compressor
Engine 651 in model 204, 207
with Valeo refrigerant compressor
Engine 651 in model 212 (except 212.098/298), 218, 221Bolt, A/C compressor to major assembly carrier

*BA83.55-P-1001-01W

Engine 651 in model 204, 207
with a Denso A/C compressor
Engine 651 in model 204, 207
with Valeo refrigerant compressor
Engine 651 in model 212 (except 212.098/298), 218, 221Bolt, A/C compressor to engine support

*BA83.55-P-1002-01W

10

Remove A/C compressor (A9)

11

Install in the reverse order

Front axle carrier

Number

Designation

Model 207

BA33.10-P-1004-01M

Mounting brace to front end/front axle carrier

M8

Nm

23

M10

Nm

50

Refrigerant compressor

Number

Designation

Engine 651 in model 117, 156, 166, 172, 176, 205, 212, 218, 221, 222, 246, 253

Engine 651 in model 204, 207
with Denso refrigerant compressor

BA83.55-P-1001-01W

Bolt, A/C compressor to major assembly carrier

Nm

20

20

Refrigerant compressor

Number

Designation

Engine 651 in model 204, 207
with Valeo refrigerant compressor

BA83.55-P-1001-01W

Bolt, A/C compressor to major assembly carrier

Nm

20

Refrigerant compressor

Number

Designation

Engine 651 in model 117, 156, 166, 172, 176, 205, 212, 218, 221, 222, 246, 253

Engine 651 in model 204, 207
with Denso refrigerant compressor

BA83.55-P-1002-01W

Bolt, A/C compressor to engine support

Nm

20

20

Refrigerant compressor

Number

Designation

Engine 651 in model 204, 207
with Valeo refrigerant compressor

BA83.55-P-1002-01W

Bolt, A/C compressor to engine support

Nm

20

Refrigerant compressor

Number

Designation

Engine 651 in model 117, 156, 166, 172, 176, 205, 212, 218, 221, 222, 246, 253

Engine 651 in model 204, 207
with Denso refrigerant compressor

BA83.55-P-1003-01W

Refrigerant line to refrigerant compressor

Nm

20

20

Refrigerant compressor

Number

Designation

Engine 651 in model 204, 207
with Valeo refrigerant compressor

BA83.55-P-1003-01W

Refrigerant line to refrigerant compressor

Nm

20

Referenced documents