Remove/install refrigerant line on pressure side in side wall

AR83.50-D-6830B

Remove/install refrigerant line on pressure side in side wall

14.7.10

8.10.04

Mounting clamp for refrigerant line changed
from 10 Nm to 8 Nm

Value changed for model 903.6, 904.6 with code H08

*BA83.50-N-1018-01B

 

Remove/install

Danger!

Risk of death caused by falling from vehicle roof. Risk of injury to other persons caused by falling objects during work in roof area.

AS65.00-Z-0002-01A

 Danger!

Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant.

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained.

AS83.00-Z-0001-01A



Procedure for a damaged or leaky air conditioning system

AH83.30-N-0004-01A



Protect air conditioning circuit and components from moisture when carrying out repair work

AH83.30-N-0005-01A



Notes on handling R134a refrigerant

AH83.30-N-0003-01A

1

Remove evaporator unit paneling

AR83.50-D-5010A

2

Discharge air conditioning system

AR83.30-D-1760B

3

Remove paneling of condenser unit

AR83.50-D-5000A

4

Remove rear bench seat

5

Remove right side paneling

6

Remove right D-pillar paneling

7

Unscrew union nut (1).



 Plug openings.

 Installation: Install new sealing ring. Coat sealing ring with compressor oil before installation.

*BA83.50-N-1016-01B



*129589009100

Torque tool kit

Torque wrench



Compressor oils

BB00.40-P-0362-00A

8

Unscrew mounting clamp (2)

*BA83.50-N-1018-01B

9

Push grommet (3) inwards

 Installation: Seal grommet (3) using sealing compound.

*BR00.45-Z-1041-02A

10

Pull refrigerant line on pressure side (C) from roof through the D-pillar into the interior

 To do so pull lower edge of headliner (9) slightly inwards in area of D-pillar.

11

Remove piece of foam (8)

12

Unscrew mounting clamps (7)

*BA83.50-N-1018-01B

13

Unscrew union nut (4).



 Plug openings.

 Installation: Use new sealing ring. Coat sealing ring with compressor oil before installation.

*BA83.50-N-1016-01B

Torque tool kit

Torque wrench



*129589009100



Compressor oils

BB00.40-P-0362-00A

14

Unscrew mounting clamps (5) from underbody



*BA83.50-N-1018-01B

15

Remove foam sealing (6)

16

Pull refrigerant line on pressure side (C) from interior downwards

17

Install in the reverse order

Only attach condenser unit paneling and the evaporator unit after the air conditioning has been filled and checked.

18

Replace air conditioning filter drier

AR83.50-D-5090A

19

Evacuate the air conditioning system, refill it, and then check the system to make sure that it functions correctly and does not leak.

AR83.30-D-1760B



*BF83.30-N-1001-01A



*BF83.30-N-1006-01A



*BF83.30-N-1009-01A



*BF83.30-N-1011-01A

Number

Designation

Model
903.6, 904.6
with code H08

BA83.50-N-1016-01B

Line connection, thrust side refrigerant lines

Nm

35

BA83.50-N-1018-01B

Mounting clamp for refrigerant line

Nm

8

Number

Designation

Model
903.6, 904.6 with code H08

BF83.30-N-1001-01A

Total filling capacity of compressor oil for new system (in refrigerant compressor)

cm3

220

Specifications for
Operating Fluids

Sheet

BB00.40-P-0362-00A

BF83.30-N-1006-01A

Refill quantity of compressor oil when replacing a coolant line

cm3

10

Specifications for
Operating Fluids

Sheet

BB00.40-P-0362-00A

BF83.30-N-1009-01A

Total filling capacity, refrigerant

kg

2,80

Specifications for
Operating Fluids

Sheet

BB00.40-P-0361-00A

BF83.30-N-1011-01A

Total filling capacity of air conditioning system compressor oil
(including refrigerant compressor)

cm3

300

Specifications for
Operating Fluids

Sheet

BB00.40-P-0362-00A

Number

Designation

Order number

BR00.45-Z-1041-02A

Terostat 8590

Henkel Teroson GmbH
Hans-Bunte-Strasse 4
69123 Heidelberg
Germany
Tel. +49 6221704-0
Fax +49 6221704-698
www.teroson.de