AR83.30-P-6540RT | Remove/install condenser | 24.9.08 |
MODEL 251
with CODE (580) Automatic air conditioning
with CODE (581) Comfort automatic air conditioning
with CODE (582) Rear air conditioner
P83.30-4241-04
Shown on vehicle with gasoline engine:
1 Capacitor
P83.30-4242-07
2 Bolts
P83.30-4243-09
3 Bolts
4 Bolts
5 Screw
9 Nuts
10 Screw
11 Nut
6 Screw
7 Screw
8 Nuts
P83.30-4244-04
12 Bumper support
13 Intake-air duct
P83.30-4245-09
14 Clips
15 Guides
| Remove/install | ||
Danger! | Risk of death caused by vehicle slipping or toppling off of the lifting platform. | Align vehicle between columns of vehicle lift and position four support plates at vehicle lift support points specified by vehicle manufacturer. | |
Danger! | Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant. | Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been discharged. | |
| Procedure for a damaged or leaky air conditioning system | All models | |
| Protect air conditioning circuit and components from moisture when carrying out repair work | All models with air conditioning | |
| Notes on handling R134a refrigerant | Air conditioning with refrigerant R134a | |
1 | Discharge air conditioning system | ||
2 | Remove front bumper | ||
3 | Remove upper radiator crossmember | ||
4.1 | Remove charge air cooler | Engine 642.950 | |
5 | Remove bolts (2, 3, 4) | ||
6 | Remove bolt (5, 6, 7) | ||
7 | Remove nuts (8, 9) | ||
8 | Unscrew bolt (10) | ||
9 | Unscrew nut (11) | | |
10 | Slightly pull bumper support (12) forwards (arrows A) | Only pull far enough forward to enable the intake-air ducting (13) to be removed. | |
11 | Remove intake-air ducting (13) upward | ||
12 | Unclip clips (14) | ||
13 | Remove condenser (1) forward (arrows B) and upwards (arrows C) | Installation: Ensure that condenser (1) is seated properly in guides (15). | |
14 | Seal openings of refrigerant lines using suitable sealing caps and stop plugs | The refrigerant line openings must be sealed, as otherwise penetrating dirt and moisture can damage the components connected to the refrigerant circuit. | |
Set of plugs for air conditioning system | |||
15 | Install in the reverse order | ||
16 | Refill air conditioning system and inspect for leaks and proper operation. | ||
17 | Perform a function test |
Air conditioning
Referenced documents
- ah8330n000301a Notes on handling refrigerant R134a
- ah8330n000401a Procedure for a damaged or leaky air conditioning system
- ah8330n000501a Protect air conditioning circuit and components from moisture when carrying out repair work
- ar0941p6817rtb Remove/install charge air cooler
- ar6230p2300rt Remove/install front end crossmember
- ar8330p1760rt Drain, evacuate and refill air conditioning, check function and check for leaks
- ar8820p2000rt Remove/install front bumper
- as0000z001001a Risk of death caused by vehicle slipping or toppling off of the lifting platform.
- as8300z000101a Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant.