Remove/install condenser

AR83.30-P-6540PP

Remove/install condenser

12.06.2019

Model

203 with engine 111.951, 112

with code 580 (Air-conditioning system)

Model

203 with engine 111.951, 112

with code 581 (Automatic air conditioning)

1

Radiator crossmember

5

Nut

8

Condenser

2

Radiator grille

6

Pressure line

B12/2

Refrigerant pressure and temperature sensor

4

Connector

7

Pressure line

1

Radiator crossmember

8

Condenser

10

Bracket

2

Radiator grille

9

Clip

 

Remove/install

 Danger

Risk of explosion caused by welding or soldering work on closed air conditioning system. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with liquid refrigerant.

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated areas. Carry out repair work on the air conditioning system circuit only after the system has been drained.

AS83.00-Z-0001-01A

Topical note

Protect air conditioning circuit and components from moisture when carrying out repair work

AH83.30-N-0005-01A

Topical note

Procedure for a damaged or leaky air conditioning system

AH83.30-N-0004-01A

Notes on handling refrigerant R134a

AH83.30-N-0003-01A

1

Remove receiver drier

Up to 23.04.04

AR83.30-P-6521P

As of 24.04.04

AR83.30-P-6521PA

 Installation: The receiver drier must be replaced every time the refrigerant circuit is opened, in order to guarantee correct operation of the air conditioning system.

2

Remove radiator crossmember (1)

3

Remove radiator grille (2)

4

Detach lower engine compartment paneling

AR61.20-P-1105P

 Front trim.

5

Disconnect plug (4) from refrigerant pressure and temperature sensor (B12/2)

6

Unscrew nut (5)

 Nut, refrigerant lines to condenser

*BA83.30-P-1005-01D

7

Pull pressure lines (6) and pressure lines (7) out of condenser (8)

 Seal openings in order to prevent foreign objects entering.

 Installation: Install new sealing rings. Moisten thread and sealing rings with compressor oil.

 Record plug

*129589009100

8

Detach condenser (8)

 Squeeze clips (9) together, detach condenser (8) at top and unhook from brackets (10) at bottom.

9

Remove condenser (8)

 Do not damage the radiator and condenser (8).

10

Install in the reverse order

 Air conditioning

Number

Designation

Model 203, 209

BA83.30-P-1005-01D

Nut, refrigerant lines to condenser

Nm

8