Remove/install condenser

AR83.30-D-6540TSC

Remove/install condenser

11.10.2018

Model

907 with engine 274

1

Condenser

3

Guide

2

Bracket

4

Clip

 Danger

Risk of fire due to ignition of R1234yf refrigerant on hot components. Risk of poisoning caused by inhaling overheated refrigerant vapors. Risk of injury to skin and eyes caused by contact with escaped R1234yf refrigerant and when working on pressurized parts. Risk of explosion due to formation of ignitable refrigerant/air mixtures

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated.

AS83.00-Z-0007-01A

 Warning

Risk of poisoning caused by inhaling overheated refrigerant vapors from an air conditioning system containing R134a. Risk of injury to skin and eyes caused by contact with liquid R134a refrigerant and when working on pressurized parts

Never perform welding work on or near a closed air conditioning system. No smoking or open flames. Wear safety glasses and protective gloves. Work only in well ventilated rooms. Carry out repair work on the air conditioning system circuit only after the system has been evacuated.

AS83.00-Z-0006-01A

 Warning

Risk of injury. Skin or eye injuries may result when handling hot or glowing objects.

Wear protective gloves, protective clothing and safety glasses, if necessary.

AS00.00-Z-0002-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Protect air conditioning circuit and components from moisture when carrying out repair work

AH83.30-N-0005-01A

Topical note

Notes on avoiding damage through contamination and foreign objects

AH00.00-P-5000-01A

Notes on handling refrigerant R134a

AH83.30-N-0003-01A

Notes on handling refrigerant R1234yf

AH83.30-P-0003-02A

 

Remove/install

1

Remove air filter housing.

AR09.10-S-1150EG

2

Discharge air conditioning system.

AR83.30-D-1760TS

 Installation: Always replace receiver drier.

3

Remove refrigerant line between condenser (1) and front connecting point on longitudinal member of condenser (1) and seal with suitable stop plugs.

AR83.30-D-0008TSR

 Record plug

*129589009100

4

Remove refrigerant line between condenser (1) and refrigerant compressor of condenser (1) and seal with suitable stop plugs.

AR83.30-D-7830TSR

 Record plug

*129589009100

5

Remove electric fan.

AR20.40-D-5000TSC

6

Unclip automatic transmission oil cooler and place to one side with connected lines.

AR27.55-D-1000TSC

7

Remove cover for refrigerant lines.

8

Release clips (4) using suitable tool, unclip holder (2) from guides (3) and remove condenser (1).

If the condenser (1) is reused.



Replace the fluid reservoir.

AR83.30-D-6520TSR

9

Transfer pressure sensor for refrigerant.

If condenser (1) is replaced.

AR83.30-D-5445TSF

10

Install in the reverse order.