Remove/install washer fluid reservoir of windshield washer system

AR82.35-P-6000TX

Remove/install washer fluid reservoir of windshield washer system

4.10.07

 

Remove/install

 Danger!

Risk of injury to skin and eyes caused by scalding from contact with hot coolant spray. Risk of poisoning caused by swallowing coolant.

Do not open cooling system unless coolant temperature is below 90°C. Open cap slowly and release the pressure. Do not pour coolant into beverage containers.

Wear protective gloves, protective clothing and safety glasses.

AS20.00-Z-0001-01A

1

Open engine hood

2

Reduce pressure in cooling system

Only in vehicles with code 875 Heated windshield washer system

 To do this, turn coolant expansion reservoir cap to notch "1" and lock again.

3

Remove combination filter

AR83.00-P-1000TX

4

Remove expansion rivet (2)

5

Unclip cover (3) from wheel well with assembly wedge



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6

Pull filler neck (4) out of washer fluid reservoir (1)

 Installation: Replace seal of filler neck (4) on washer fluid reservoir (1).

7

Pull vent hose (5) off of filler neck (4) and remove filler neck (4)

8

Pinch off both coolant hoses (6) using clamps (7)

Only in vehicles with CODE 875 Heated windshield washer system



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9

Release clamps (8) and detach both coolant hoses (6) from the washer fluid heater (9)

Only in vehicles with CODE 875 Heated windshield washer system

 Installation: Check coolant hoses (6) and hose clamps (8) for signs of damage, replace if necessary.

10

Detach right front road wheel



Remove/install wheels, rotate if necessary

AP40.10-P-4050TX

11

Remove the rear fender liner in the right front fender

AR88.10-P-1300TX

12

Open hose bracket (10) with suitable screwdriver at washer fluid reservoir (1)

13

Disconnect electrical connector (11)

14

Separate electrical connector (16)

Only in vehicles with code 600 Headlamp cleaning system

15

Disconnect electrical connector (12) from washer fluid reservoir (1)

 Release the retaining tab on the electrical connector (12) and detach the electrical connector (12) downward from the washer fluid reservoir (1).

16

Detach washer fluid hose from the HCS [SRA] pump (M5/2)

Only in vehicles with code 600 Headlamp cleaning system

 To do so press retaining clip (arrow A). Collect washer fluid which flows out.

 Installation: Replace sealing ring at hose connection.

17

Detach washer fluid hose from windshield washer fluid pump (M5/1)

 Collect washer fluid which flows out.

18

Detach connector hose (13) from washer fluid reservoir (1)

 Press retaining clip (arrow B).

Collect washer fluid which flows out.

 Installation: Replace sealing ring at hose connection.

19

Disconnect electrical connector at the switch of the windshield washer system fluid level control (S42)

20

Unscrew nut (14)

 Installation: Replace self-locking nut (14).

21

Remove washer fluid reservoir (1) out of the fender

 Installation: Ensure that the mounts (15) are seated correctly.

22

Install in the reverse order

23

Fill washer fluid reservoir (1)



Windshield washer system - inspect fluid level, adjust to correct level

AP82.35-P-8210TX

24

Inspecting cooling system for leaks

Only in vehicles with code 875 Heated windshield washer system

Engine 113

AR20.00-P-1010TX

Engine 156

AR20.00-P-1010TMG

Engine 272, 273

AR20.00-P-1010TS

Engine 642

AR20.00-P-1010TQ

25

Check windshield washer system for proper function

26

Check headlamp cleaning system for proper function

Only in vehicles with code 600 Headlamp cleaning system