Adjust electric pop-up roof

AR77.75-S-0012E

Adjust electric pop-up roof

04.11.2015

Model

447.8

with code ZK0 (EASY UP pop-up roof, electric)

1

Pop-up roof

a

Transition

2

Roof spoiler

X

Longitudinal axis

3

Roof

Z

Lateral axis

1

Pop-up roof

2

Roof spoiler

6

Lip

b

Clearance

1

Pop-up roof

3

Roof

7

Frame seal

 Danger !

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A



Check

1

Check alignment of pop-up roof (1) in relation to roof (3) in direction of lateral axis (Z)

 The joint width must be equal (arrows) over the entire length of the pop-up roof (1) on both sides of the vehicle.

 Feeler gauge

*129589032100

2

Check alignment of pop-up roof (1) in relation to roof spoiler (2)

Gap between roof spoiler and ASD

*BE77.00-N-1001-01E

3

Check whether sealing frame (7) of pop-up roof (1) makes uniform contact in rear area of roof (3)

 The sealing frame (7) must be flush and make contact with slight pressure.

Adjust

4

Open the pop-up roof (1)

AR77.75-S-0001-03E

5

Adjust pop-up roof (1) in relation to roof (3) with lateral axis (Z)

AR77.75-S-0001-04E

 Bolt, front roof rail to pop-up roof

*BA77.75-N-1002-01D

 Nut, rear support clamp to pop-up roof

*BA77.75-N-1004-01D

6

Adjust pop-up roof (1) in relation to roof spoiler (2) with longitudinal axis (X)

AR77.75-S-0001-05E

 Bolt, rear support clamp to vehicle roof

*BA77.75-N-1003-01D

 Long wedge

*115589035900

7

Adjust height of pop-up roof (1) in relation to roof (3)

AR77.75-S-0001-06E



Check

8

Check adjustment of striker pins pop-up roof (1)

 It should not be possible to lift the pop-up roof in the area of the striker pin (1).

If the pop-up roof can be lifted in the area of the striker pin (1).



Adjust cable on striker pin of pop-up roof (1)

AR77.75-S-0042E

Gap dimension

Number

Designation

Model 447

BE77.00-N-1001-01E

Gap between roof spoiler and ASD

mm

11 (1)

 Electric pop-up roof

Number

Designation

Model 447.8
with code ZK0 (EASY UP pop-up roof, electric)

BA77.75-N-1002-01D

Bolt, front roof rail to pop-up roof

Nm

10

 Electric pop-up roof

Number

Designation

Model 447.8
with code ZK0 (EASY UP pop-up roof, electric)

BA77.75-N-1003-01D

Bolt, rear support clamp to vehicle roof

Nm

10

 Electric pop-up roof

Number

Designation

Model 447.8
with code ZK0 (EASY UP pop-up roof, electric)

BA77.75-N-1004-01D

Nut, rear support clamp to pop-up roof

Nm

10