ar7775s0042e

Remove, install pop-up roof cable

Type ar · topic 77.75 · version 0101 · 2015-11-17

Applies to: Model 447.8 with code ZK0 (EASY UP pop-up roof, electric)

Where it sits

Function group 3 Body › 77 Sliding roof, soft top, top attachments › 77.75 Electric pop-up roof — Series 447 (models 8**)

EinPAS 38 Roof system › 38.17 Pop-up roof › 38.17.40 Drive unit — Series 447 (models 8**)

AR77.75-S-0042E

Remove, install pop-up roof cable

22.10.15

Model

447.8

with code ZK0 (EASY UP pop-up roof, electric)

Remove, install pop-up roof cable

S77.75-4555-09

1

Pop-up roof cable

5

Clips

2

Bracket

6

Jam nut

3

Driver

7

Jam nut

4

Guide rail

8

Striker pin

Danger !

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

Remove/install

1

Open pop-up roof

AR77.75-S-0001-03E

2

Remove pop-up roof cable (1) from bracket (2)

3

Pull driver (3) toward front and remove from guide rail (4)

4

Remove clamps (5)

5

Expose pop-up roof cable (1) in area of guide rail (4) and guide to side

6

Lower pop-up roof until striker pins (8) are accessible

AR77.75-S-0001-03E


Ensure that pop-up roof cable (1) has enough play during lowering.
Otherwise the pop-up roof cable (1) or the mechanical components of the pop-up roof can be damaged.

7

Slacken lock nut (6)

Installation: The striker pin (8) must be extended to the end stop.

If the striker pin (8) is not extended to the end stop.

Adjust pop-up roof cable (1) free of tension

8

Unhook pop-up roof cable (1) from mount in striker pin (8)

9

Detach jam nut (7) pop-up roof cable (1)

10

Hold pop-up roof cable (1). Screw down striker pin (8) on pop-up roof cable (1), count number of revolutions and note

Installation: Observe number of revolutions.

11

Remove driver (3) from pop-up roof cable (1)

If pop-up roof cable (1) is replaced.

12

Install in the reverse order

Check

13

Check whether pop-up roof locks properly in area of mount on striker pin (8) when the pop-up roof is closed

It should not be possible to lift the pop-up roof in the area of the mount of the striker pin (8).

If the pop-up roof can be lifted in the area of the mount of the striker pin (8).

Open pop-up roof and correct adjustment of pop-up roof cable (1)


AR77.75-S-0001-03E

Referenced documents