P77.31-2301-09
1 | Folding roof | 2 | Sealing strips | 4 | Tension cable retaining plate | ||
1.1 | Seal | 3 | Bolts | 5 | Tension cable |
P77.31-2302-08
1 | Folding roof | 7 | Screw | ||||
6 | Tensioning strap | 8 | Clamping piece |
Notes on soft tops | |||
| Disassemble | ||
1 | Remove roof cassette rear spoiler | ||
2 | Remove seal (1.1) from rear soft top and fold forward | ||
3 | Remove bolts (3) | ||
4 | Release bonding on left and right in cross-hatched area and fold folding roof (1) with tension cable retaining plates (4) forward | ||
5 | Pull left and right tensioning straps (6) out of roof cassette by means of bolt (7) | ||
Engage | |||
6 | Unscrew left and right bolt (7) until tensioning strap (6) can be loosened by lifting the clamping piece (8) | ||
7 | Lift left and right clamping pieces (8), tension tensioning strap (6), press in clamping piece (8) and tighten bolt (7) | The side edges of the folding roof (1) should be flush with the contour of the side supports. | |
| Check | ||
8 | Open folding roof (1) and close again | ||
9 | Fold folding roof (1) forward and check tension of tensioning straps (6 ) | The side edges of the folding roof (1) should be flush with the contour of the side supports. | |
In the event of complaints | |||
| |||
Retension left or right tensioning strap (6) | |||
| Assemble | ||
10 | Insert extended length of tensioning straps (6) in roof cassette | ||
11 | Open folding roof (1) approx. 10 cm | ||
12 | Check bonding on left and right in cross-hatched area | If folding roof (1) can no longer bond securely. | |
| |||
Replace non-reusable adhesive residues with new sealing strip, and fill defects | |||
Sealing strip 119.32 Terostat 202 mm | |||
13 | Fold back folding roof (1) with tension cable retaining plates (4) | ||
14 | Align folding roof (1) with tension cable retaining plates (4), press on left and right in cross-hatched area and tighten bolts (3) | There must be no creases. | |
15 | Close folding roof (1) | ||
| Check | ||
16 | Check tension of tension cable (5) | The spring of tension cable (5) must be slighted tensioned, as shown. | |
If end stop of tension cable (5) is in contact with a tension cable retaining plate (4). | |||
| |||
Correct position of tension cable retaining plate (4) in question | |||
17 | Remove loose parts of old adhesive tape on seal (1.1) | Adhesive tape with good adhesion does not have to be removed. | |
18 | Replace removed adhesive tape of seal (1.1) | Use double-sided adhesive tape with a width of 19 or 25 cm. | |
Teroson double-sided adhesive tape, for bonding trim strips and emblems (UV-resistant and weatherproof, black) (width 12 mm), order no.: 107.64 A (width 19 mm), order no.: 107.96 K (width 25 mm), order no.: 117.05 Y | |||
19 | Pull off protective foil of adhesive tape and stick seal (1.1) onto rear soft top without any creases | ||
20 | Replace sealing strips (2) | Sealing strip 119.32 Terostat 202 mm | |
21 | Install roof cassette rear spoiler | ||
| Check | ||
Warning | Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running. | Secure vehicle to prevent it from starting off by itself. Wear closed and snug-fitting work clothes. Do not touch hot or rotating parts. | |
22 | Start engine | ||
23 | Check soft top for proper function | In the event of complaints | |
| |||
Adjust soft top | |||
24 | Turn off engine |
Repair materials |
Number | Designation | Order number |
BR00.45-Z-1075-02A | Teroson double-sided adhesive tape, for bonding trim strips and emblems (UV-resistant and weatherproof, black) (width 12 mm), order no.: 107.64 A (width 19 mm), order no.: 107.96 K (width 25 mm), order no.: 117.05 Y | Henkel AG & Co. KGaA |
BR00.45-Z-1088-01A | Sealing strip 119.32 Terostat 202 mm | Henkel AG & Co. KGaA |
Referenced documents
- ah7730p000101mco Notes on soft tops
- ar7730p1010src Adjust soft top
- ar7733p2030mco Remove/install roof cassette spoiler
- as0000z000501a Risk of accident from vehicle starting off by itself when engine running. Risk of injury (bruises and burns) resulting from working on the engine while it is being started or when it is running.