Remove/install rear-end door

AR72.20-S-1901C

Remove/install rear-end door

13.10.15

Model

415

with code W50 (Rear-end door, double-wing, 180 degrees without window)

Shown on left side of vehicle with CODE W78 (Window in liftgate or hinged rear door with wiper and washer system)

1

Rear-end door

2

Electrical connector

3

Electrical wiring harness

4

Water hose

5

Bracket

6

Rubber grommet

7

Door holder

8

Handle

9

Nut

 Danger !

Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.

No parts of the body or limbs should be within the operating area when the components are moving.

AS00.00-Z-0011-01A

 

Remove/install

1

Remove additional brake lamp

Only when removing left rear-end door (1).

AR82.10-S-5375C

2

Remove license plate lamp bracket

Only when removing left rear-end door (1).

AR72.20-S-1010C

3

Remove door trim

Only when removing left rear-end door (1).

AR72.20-S-6615C

4

Remove door lock

Only when removing left rear-end door (1).

AR72.20-S-4055C

 Do not remove bearing bracket; it is necessary to disconnect electrical connector from door lock.

5

Separate electrical connectors (2)

6

Remove bracket (5) from rear-end door (1)

Only when removing left rear-end door (1).

7

Remove rubber grommet (6) from rear-end door (1)

Only when removing left rear-end door (1).

8

Remove electrical wiring harness (3) and water hose (4) out of rear-end door (1)

Only when removing left rear-end door (1).

 For this purpose expose electrical wiring harness (3) and water hose (4).

9

Unhook door holder (7) from rear-end door (1)

 For this purpose pull handle (8) and completely open rear-end door (1).

10

Remove rear door (1)

 To do this, unscrew the nuts (9). Secure rear-end door (1) against falling down with aid of second person.

 Installation: Tighten nuts (9) only after checking gap dimensions.

11

Install in the reverse order



Check

12

Check gap dimensions

Check gap dimensions

*BE60.00-N-1007-01D

 Feeler gauge

*129589032100

If gaps dimensions are incorrect



Adjust rear-end door

AR72.20-S-1032C

13

Perform function test

 Check opening and closing function. After reinstalling left rear-end door (1), check its electrical consumers for proper function.

Repair paint

14

Repair paint damage on nuts (9) with touch-up paint pen

Test and adjustment values for gap dimensions

Number

Designation

Model 415.601

Model 415.603/605/703/705

BE60.00-N-1007-01D

Check gap dimensions

Bumper at rear to taillamp

Dimension "Z"

mm

2 (1,5)

2 (1,5)

Left rear-end door to right rear-end door

Dimension "AA"

mm

4 (2)

4 (2)

Rear-end door to roof paneling

Dimension "AB"

mm

10 (3)

10 (3)

Rear-end door to taillamp

Dimension "AC"

mm

4 (2)

4 (2)

Rear-end door to bumper at side rear

Dimension "AD"

mm

4 (2)

4 (2)

Rear-end door to bumper at bottom rear

Dimension "AE"

mm

7,2 (3)

7,2 (3)

Rear-end door to rear window

Dimension "AF"

mm

4 (1,5)

4 (1,5)

Side edge of left rear window to side edge of right rear window

Dimension "AG"

mm

4 (2)

4 (2)

For picture, see

AR60.00-S-0700-01C

AR60.00-S-0700-01C