ar7220p3530pc

Remove, install rear-end door cover

Type ar · topic 72.20 · version 0103 · 2011-12-07

Applies to: MODEL 203.7## #E with CODE (809) Model year 2009

Where it sits

Function group 3 Body › 72 Doors › 72.20 Tailgate, rear door — Series 203 (models 7**)

EinPAS 37 Interior equipment › 37.45 Trim › 37.45.31 Door trim — Series 203 (models 7**)

AR72.20-P-3530PC

Remove, install rear-end door cover

15.11.11

MODEL 203.7## #E with CODE (809) Model year 2009

Remove, install rear-end door cover

P72.20-2774-06

1 Cover

2 Electrical connector

3 Electrical connectors

4 Cover

5 Rear-end door handle strip

E3/1 Left rear fog lamp

E4/1 Right rear fog lamp

E19/1 Left license plate lamp

E19/2 Right license plate lamp

E21 Center high-mounted stop lamp

S88/8 Trunk lid external operation switch

Removing

1

Remove license plate.

2

Remove trunk luggage cover

3

Remove center high-mounted stop lamp (E21)

AR82.10-P-5375PB

4

Remove left rear fog lamp (E3/1) and right rear fog lamp (E4/1)

AR82.10-P-4925PC

5

Disconnect electrical connector (2) from trunk lid external operation switch (S88/8)

6

Disconnect electrical connectors (3) from left license plate lamp (E19/1) and right license plate lamp (E19/2)

7

Remove left and right paneling (4)n

8

Largely cover vehicle interior and exterior surfaces

Danger!

Risk of injury caused by slipping when inserting blade in the multicutter and by glass splinters when cutting out bonded windows

Always interrupt air supply or power supply before inserting or removing blade.

Wear protective gloves and safety glasses.

AS67.00-Z-0001-01A

9

Remove cover (1) from rear-end door

Use Ø 63 mm saw blade of for FEIN FSC 1.6 window removal tool

AR72.20-P-3530-01PC

Support

*170589046300

Cutting blade

*124589216300

Glass removal

gotis://K_67.0_01.0

Wet/dry vacuum cleaner
gotis://P_00.12_06.0

Install

10

Prepare adhesive cartridge

Electric cartridge gun

gotis://K_67.0_02.0

AR67.10-P-1000-07P

Repair kit

*BR00.45-Z-1049-02A

11

Prepare cover (1) on rear-end door for installation

AR72.20-P-3530-02PC

Blind rivet/punch riveting method
gotis://K_68-80_06.0

*BR00.45-Z-1049-02A

Repair kit

*BR00.45-Z-1049-02A

12

Prepare rear-end door for installing cover (1)

AR72.20-P-3530-04PC

Repair kit

*BR00.45-Z-1049-02A

13

Install cover (1) on rear-end door

Electric cartridge gun

gotis://K_67.0_02.0

AR72.20-P-3530-03PC

Repair kit

*BR00.45-Z-1049-02A

14

Transfer left license plate lamp (E19/1) and right license plate lamp (E19/2) and connect electrical connectors (3)

AR82.10-P-5161P

15

Transfer trunk lid external operation switch (S88/8) and connect electrical connector (2)

AR72.20-P-2555PB

16

Install left rear fog lamp (E3/1) and right rear fog lamp (E4/1)

AR82.10-P-4925PC

17

Install center high-mounted brake lamp (E21)

AR82.10-P-5375PB

18

Install left and right paneling (4)

19

Install new rear-end door handle strip (5)

AR72.20-P-3650PC

20

Install trunk cover

21

Install license plate number

Remove, install rear-end door cover
Remove, install rear-end door cover

124 589 21 63 00

Cutting blade

Support

170 589 04 63 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1049-02A

Repair kit, installing window, 2-component adhesive

A 168 670 00 93

Referenced documents