ar7220p3650pc

Remove/install liftgate handle molding

Type ar · topic 72.20 · version 0104 · 2011-12-07

Applies to: MODEL 203.7## #E with CODE (809) Model year 2009

Where it sits

Function group 3 Body › 72 Doors › 72.20 Tailgate, rear door — Series 203 (models 7**)

EinPAS 29 Drive authorization/security system › 29.16 Locking/unlocking › 29.16.32 Lock/actuation — Series 203 (models 7**)

AR72.20-P-3650PC

Remove/install liftgate handle molding

15.11.11

MODEL 203.7## #E with CODE (809) Model year 2009

Remove/install liftgate handle molding

P72.20-2772-07

1 Handle strip

2 Rear-end door

5 Surface conditioning disk

3 Protective covering

4 Roller

Removing

1

Heat handle strip (1) with heat gun and press off of rear-end door (2) with assembly wedge and remove.

Carefully press off and remove handle strip (1) from rear-end door (2), otherwise the paint on the rear-end door (2) can be damaged.

The handle strip (1) is damaged during removal and must be replaced.

*110589035900

Electric plastic hot air blower
gotis://K_60-65_11.0

2

Remove glue residues from rear-end door (2) with surface conditioning disk (5).

Drill
gotis://K_58.1_04.0

Notes on removing adhesive residues and foils on paint and metal surfaces with surface conditioning disks

AH00.00-P-0013-01AK

3

Clean bonding surface on rear-end door (2).

Bonding surface should be free of grease and dust, otherwise adherence of the handle strip (1) is not ensured.

Observe drying time for cleaning agent

Cleaner

*BR00.45-Z-1025-04A

Install

4

Remove protection foils at rear of handle strip (1).

5

Position handle strip (1) at rear-end door (2) and glue on.

6

Pull wide protective covering (3) over roller (4)

If the roller (4) is used without protective covering (3) when accomplishing the following step, the handle strip (1) can be damaged.

*168589056300

*221589009800

7

Roll on handle strip (1) a number of times with roller (4) from center to left and right.

Tightly roll on handle strip (1) (minimum roll-on force 75 N), otherwise the adhesive force of the handle strip (1) starts to decrease.

The protective covering (3) on the roller (4) must be absolutely clean, otherwise the handle strip (1) can be damaged when rolling on.

*168589056300

*221589009800

Remove/install liftgate handle molding
Remove/install liftgate handle molding
Remove/install liftgate handle molding

168 589 05 63 00

Protective covering

Roller

Mounting wedge

110 589 03 59 00

221 589 00 98 00

Repair materials

Number

Designation

Order number

BR00.45-Z-1025-04A

Cleaner

A 005 989 19 71

Referenced documents