ar7220p0002mfa

Adjust liftgate

Type ar · topic 72.20 · version 0102 · 2019-07-26

Applies to: Model 177.0, 247.0

Where it sits

Function group 3 Body › 72 Doors › 72.20 Tailgate, rear door — Series 177 (models 0**) · Series 247 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.36 Hood/flap/cover › 35.36.33 Liftgate/trunk lid — Series 177 (models 0**) · Series 247 (models 0**)

AR72.20-P-0002MFA

Adjust liftgate

19.07.2019

Model

177.0, 247.0

Adjust liftgate

1	Liftgate
2	Lock striker
X1	X-direction
X2	X-direction
Y	Y-direction
Z	Z-direction

P72.20-3588-06

Adjust liftgate

P72.20-3589-09

5	Nuts		7	Stop buffer
6	Screw

Adjust liftgate

3	Bolts
4	Hinge
8	Sealing foil

P72.20-3590-06

 Warning	Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.	No parts of the body or limbs should be within the operating area when the components are moving.	AS00.00-Z-0011-01A
Topical note	Notes on cavity preservation		AH97.20-P-0001-01B
	Notes on HANDS-FREE ACCESS		AH80.61-P-0001-01A
	Notes on safety-relevant components		AH00.00-Z-0019-01A
	Check
1	Check gap dimensions at tailgate (1).		AR60.00-P-0700-01MFA
		Model 247.0Roof spoiler to side wall	*BE60.00-P-1013-01MA
		Model 247.0Roof spoiler to roof	*BE60.00-P-1014-01MA
		Model 247.0Liftgate/trunk lid to side wall	*BE60.00-P-1015-01MA
		Model 247.0Liftgate/trunk lid to bumper at rear	*BE60.00-P-1016-01MA
		Model 247.0Outer tail lamp to liftgate	*BE60.00-P-1019-01MA
		Model 247.0Liftgate/trunk lid to inner tail lamp (top)	*BE60.00-P-1021-01MA
		Model 247.0Liftgate/trunk lid to inner tail lamp (bottom)	*BE60.00-P-1022-01MA
		Model 177.0Roof spoiler to side wall	*BE60.00-P-1013-01JA
		Model 177.0Roof spoiler to roof	*BE60.00-P-1014-01JA
		Model 177.0Liftgate/trunk lid to side wall	*BE60.00-P-1015-01JA
		Model 177.0Liftgate/trunk lid to bumper at rear	*BE60.00-P-1016-01JA
		Model 177.0Outer tail lamp to liftgate	*BE60.00-P-1019-01JA
		Model 177.0Liftgate/trunk lid to inner tail lamp (top)	*BE60.00-P-1021-01JA
		Model 177.0Liftgate/trunk lid to inner tail lamp (bottom)	*BE60.00-P-1022-01JA
		 Feeler gauge	*129589032100
	Remove
2	Remove rear-end center-section trim.	Model 247.0	AR68.30-P-4786MFV
		Model 177.0	AR68.30-P-4786MFA
3	Unscrew screws at lock striker (2) and remove lock striker (2).
4	Remove rear spoiler.	If adjustment work is required in Y-direction (Y) and in Z-direction (Z).
			AR72.20-P-4000MFA
5	Release roof lining until nuts (5) can be accessed.	If adjustment work is required in X-direction (X1).
			AR68.30-P-4300MFA
6	Remove pneumatic springs.		AR72.20-P-2832MFA
		 Do not support liftgate (1) with support.
		 Helper required.
	Adjust in Y-direction (Y) and/or Z-direction (Z)
7	Remove sealing films (8).
8	Release screws (3) at left and/or right hinge (4).
9	Adjust tailgate (1).		AR60.00-P-0700-01MFA
		 Helper required.
		Model 247.0Liftgate/trunk lid to bumper at rear	*BE60.00-P-1016-01MA
		Model 247.0Liftgate/trunk lid to side wall	*BE60.00-P-1015-01MA
		Model 177.0Liftgate/trunk lid to bumper at rear	*BE60.00-P-1016-01JA
		Model 177.0Liftgate/trunk lid to side wall	*BE60.00-P-1015-01JA
		 Feeler gauge	*129589032100
10	Tighten bolts(3).	 Helper required.
		 Bolt, hinge to liftgate	*BA72.20-P-1002-02I
	Adjust in X-direction (X1)
11	Release nuts (5) at left and/or right hinge (4).
12	Adjust tailgate (1).		AR60.00-P-0700-01MFA
		 Helper required.
		Model 247.0Liftgate/trunk lid to bumper at rear	*BE60.00-P-1016-01MA
		Model 247.0Liftgate/trunk lid to side wall	*BE60.00-P-1015-01MA
		Model 177.0Liftgate/trunk lid to side wall	*BE60.00-P-1015-01JA
		Model 177.0Liftgate/trunk lid to bumper at rear	*BE60.00-P-1016-01JA
		 Feeler gauge	*129589032100
13	Tighten nuts (5).	 Helper required.
		 Bolt/nut, hinge to roof frame	*BA72.20-P-1001-02I
14	Clip in rear spoiler and check gap dimensions at rear spoiler to roof paneling and side wall and unclip and remove rear spoiler again.		AR72.20-P-4000MFA
			AR60.00-P-0700-01MFA
		Model 247.0Roof spoiler to roof	*BE60.00-P-1014-01MA
		Model 247.0Roof spoiler to side wall	*BE60.00-P-1013-01MA
		Model 177.0Roof spoiler to roof	*BE60.00-P-1014-01JA
		Model 177.0Roof spoiler to side wall	*BE60.00-P-1013-01JA
		 Feeler gauge	*129589032100
		If gap dimensions (Y) and gap dimension (X1) cannot be achieved
		
		Unclip rear spoiler and repeat work from operation step 8.
	Adjust in X-direction (X2)
15	Release screws (6).
16	Adjust stop buffers (7).		AR60.00-P-0700-01MFA
		Model 247.0Liftgate/trunk lid to side wall	*BE60.00-P-1015-01MA
		Model 177.0Liftgate/trunk lid to side wall	*BE60.00-P-1015-01JA
		 Feeler gauge	*129589032100
17	Tighten screws/bolts (6).
	Install
18	Install pneumatic springs.		AR72.20-P-2832MFA
		 Helper required.
19	Install lock striker (2) and slightly tighten screws by hand.
	Adjust lock striker (2)
20	Adjust transitions of tailgate (1) to edges of fenders by moving lock striker (2).		AR60.00-P-0700-01MFA
		 Tailgate (1) must be flush with edges of fenders.
		Model 247.0Liftgate/trunk lid to side wall	*BE60.00-P-1015-01MA
		Model 247.0Liftgate/trunk lid to bumper at rear	*BE60.00-P-1016-01MA
		Model 177.0Liftgate/trunk lid to side wall	*BE60.00-P-1015-01JA
		Model 177.0Liftgate/trunk lid to bumper at rear	*BE60.00-P-1016-01JA
		 Feeler gauge	*129589032100
21	Tighten screws at lock striker (2).	 Bolt, lock striker to rear-end center section	*BA72.20-P-1003-02I
	Install
22	Repair paintwork damage at all open screw connections using a touch-up paint pen.
Topical note	General notes on touch-up applicators and paint spray cans		AH98.00-P-9409-06A
23	Protect tailgate (1) and/or roof frame in area of hinges (4) against corrosion.	If adjustment operations were required in Y-direction (Y) and in Z-direction (Z) or in X-direction (X1).
		Wax for engine compartment (400 ml spray can)	*BR00.45-Z-1018-05A
24	Install rear-end center-section trim.	Model 247.0	AR68.30-P-4786MFV
		Model 177.0	AR68.30-P-4786MFA
25	Replace sealing films (8) after adjusting tailgate (1).	If adjustment operations were required in Y-direction (Y) and in Z-direction (Z).
		 Bonding surfaces must be free from dust, oil, grease, wax, dirt residues and other adhesive components. Otherwise there may be adhesion problems.
		Cleaner	*BR00.45-Z-1025-04A
26	Install rear spoiler.	If rear spoiler has been removed.
			AR72.20-P-4000MFA
27	Attach roof lining.	If roof lining was released.
			AR68.30-P-4300MFA
	Calibrate
28	Calibrate reversing camera.	Model 177.0, 247.0 with code 218 (Rear view camera) with code 235 (Active Parking Assist with PARKTRONIC) Model 177.0, 247.0 with code 235 (Active Parking Assist with PARKTRONIC) with code 501 (360° camera)
			AD00.00-P-2000-06MFA

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0
BE60.00-P-1013-01JA	Roof spoiler to side wall	Dimension "M"	mm	4,5 (1)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0
BE60.00-P-1013-01MA	Roof spoiler to side wall	Dimension "M"	mm	4,5 (1)
		For picture, see		AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0
BE60.00-P-1014-01JA	Roof spoiler to roof	Dimension "N"	mm	5,5 (1,5)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0
BE60.00-P-1014-01MA	Roof spoiler to roof	Dimension "N"	mm	5,5 (1,5)
		For picture, see		AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0
BE60.00-P-1015-01JA	Liftgate/trunk lid to side wall	Dimension "O"	mm	4,5 (1)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0
BE60.00-P-1015-01MA	Liftgate/trunk lid to side wall	Dimension "O"	mm	4,5 (1)
		For picture, see		AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0
BE60.00-P-1016-01JA	Liftgate/trunk lid to bumper at rear	Dimension "P"	mm	5,5 (1,5)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0
BE60.00-P-1016-01MA	Liftgate/trunk lid to bumper at rear	Dimension "P"	mm	6 (2)
		Dimension "P1"	mm	-
		For picture, see		AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0
BE60.00-P-1019-01JA	Outer tail lamp to liftgate	Dimension "S"	mm	3,5 (+1/-0,5)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0
BE60.00-P-1019-01MA	Outer tail lamp to liftgate	Dimension "S"	mm	3,5 (+1/-0,5)
		For picture, see		AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0
BE60.00-P-1021-01JA	Liftgate/trunk lid to inner tail lamp (top)	Dimension "U"	mm	1 (0,5)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0
BE60.00-P-1021-01MA	Liftgate/trunk lid to inner tail lamp (top)	Dimension "U"	mm	1 (0,5)
		For picture, see		AR60.00-P-0700-01MFA

Test and adjustment values for gap dimensions

Number	Designation			Model 177.0
BE60.00-P-1022-01JA	Liftgate/trunk lid to inner tail lamp (bottom)	Dimension "V"	mm	2,5 (1)
		For picture, see		AR60.00-P-0700-01MFA

Gap dimensions

Number	Designation			Model 247.0
BE60.00-P-1022-01MA	Liftgate/trunk lid to inner tail lamp (bottom)	Dimension "V"	mm	2,5 (1)
		For picture, see		AR60.00-P-0700-01MFA

 Liftgate

Number	Designation		Model 118, 177	Model 247
BA72.20-P-1001-02I	Bolt/nut, hinge to roof frame	Nm	15	15

 Liftgate

Number	Designation		Model 118, 177	Model 247
BA72.20-P-1002-02I	Bolt, hinge to liftgate	Nm	15	15

 Liftgate

Number	Designation		Model 118, 177	Model 247
BA72.20-P-1003-02I	Bolt, lock striker to rear-end center section	Nm	9	9

Adjust liftgate

129 589 03 21 00

Feeler gauge

Repair materials

Number	Designation	Order number
BR00.45-Z-1018-05A	Wax for engine compartment (400 ml spray can)	A 000 986 33 70 10
BR00.45-Z-1025-04A	Cleaner	A 005 989 19 71

Referenced documents

ad0000p200006mfa Connect/disconnect diagnostic unit
ah0000z001901a Notes on safety-relevant components
ah8061p000101a Notes on HANDS-FREE ACCESS
ah9720p000101b Notes on cavity preservation
ah9800p940906a General notes on touch-up applicators and paint spray cans
ar6000p070001mfa Gap dimensions on hoods, doors and lids
ar6830p4300mfa Remove/install headliner
ar6830p4786mfa Remove/install rear center section cover
ar6830p4786mfv Remove/install rear center section cover
ar7220p2832mfa Remove/install gas-operated strut from tailgate
ar7220p4000mfa
ar7220p4000mfa Removing and installing rear spoiler
as0000z001101a Risk of injury caused by fingers being jammed or pinched when removing, installing or aligning hoods, doors, trunk lid/rear-end door or sliding roof.