D72.20-1217-09
1 Tailgate
2 Rear window
3 Cover
4 Star emblem
5 Rear window wiper (model 906 with code (W78) Window in liftgate or hinged rear door with wiper and washer system)
6 Sealing grommet (model 906 with code (W78) Window in liftgate or hinged rear door with wiper and washer system)
7 Gasket
8 Screw
9 Outer door handle
10 Lock cylinder
11 Screw
25 Upper door panel (with code (D03) Roof and rear-end doors, high version or code (D05) Super high roof or code (D06) Super high roof to match color of car)
26 Upper door lock (with code (D03) Roof and rear-end doors, high version or code (D05) Super high roof or code (D06) Super high roof to match color of car)
27 Upper door lock cable
M6/11 Right rear-end door wiper motor (model 906 with code (W78) Window in liftgate or hinged rear door with wiper and washer system)
12 Gasket
13 Guide
14 Door lock
15 Outside door handle bearing
16 Lower door hinge
17 Door holder
18 Lower door trim
19 Inside door opener
20 Bellows
21 Bellows mount
22 Sealing grommet (model 906 with code (W78) Window in liftgate or hinged rear door with wiper and washer system)
23 Upper door hinge
24 Cable grommet (with code (H22) Heated rear window)
| Disassemble/assemble | ||
Danger! | Risk of injury caused by scraping or cutting body parts on sharp vehicle parts | Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels. | |
1 | Pull off bellows (20) | ||
2 | Unclip boot mount (21) from rear-end door (1) | Assembly: Insert bellows mount (21) into bellows (20) before installation. | |
3 | Remove upper door trim (25) and lower door trim (18). | Upper door panel (25) only with code (D03) Roof and rear-end doors, high version or code (D05) Super high roof or code (D06) Super high roof to match color of car. | |
Except model 906.633 with code (ZO1) James Cook Compact camper or code (ZO2) James Cook Classic camper | |||
Model 906.633 with code (ZO1) James Cook Compact camper code (ZO2) James Cook Classic camper | |||
4 | Remove inside door opener (19) | ||
5 | Unscrew upper door lock (26), unclip upper door lock cable (27) and remove upper door lock (26) | With code (D03) Roof and rear-end door, high version or code (D05) Super-high roof or code (D06) ) Super-high roof painted to match color of car | |
Assembly: Adjust and tighten upper door lock (26) only when installing rear door (1). | |||
6 | Remove door lock (14) | Do not remove cables from door lock (14). | |
7 | Remove lock cylinder (10) | ||
8 | Remove outer door handle (9). | ||
9 | Unscrew bolts (8, 11) from outside door handle bearing (15) and remove seal (12). | | |
10 | Remove outside door handle bearing (15) | Assembly: To install insert catch hooks on outer door handle bearing (15) into outside door panel. | |
11 | Remove rear wiper motor (5) and remove right rear door wiper motor (M6/11) | Model 906 with code (W78) Window in liftgate or hinged rear door with wiper and washer system | |
12 | Remove star emblem (4) and covering (3) with sealing grommet (6) | Sealing grommet (6) only on model 906 with code (W78) Window in liftgate or hinged rear door with wiper and washer system. | |
13 | Remove rear window (2) | Model 906.6 /7, Model 900 with code (W61) Window in liftgate/hinged rear door | |
14 | Remove cable grommet (24) for rear window heater cable | With code (H22) Heated rear window | |
15 | Remove guide (13) | Installation: Adjust and tighten guide (13) only when installing rear door (1). | |
16 | Remove door holder (17) | ||
17 | Remove lower door hinge (16) and upper door hinge (23) | ||
18 | Remove wiring harness from rear-end door (1) | ||
19 | Assemble in the reverse order |
Rear-end door
Referenced documents
- ar6720d5145h Remove/install rear window
- ar7200d4691b Remove/install lock cylinder
- ar7220d2420a Remove/install outside door handle on rear-end door
- ar7220d2650a Remove/install rear-end door hinge
- ar7220d2781a Remove/install rear-end door holder
- ar7220d4055e Remove/install rear-end door lock
- ar7220d4075e Remove/install inside door opener on rear-end door
- ar7220d6615a Remove/install rear-end door trim
- ar7220s6615jca Remove/install rear-end door trim
- ar8230d6551a Remove/install rear-end door wiper motor
- as0000z001701a Risk of injury caused by scraping or cutting body parts on sharp vehicle parts