Disassemble/assemble rear-end door (right door wing) · ar7220d2411e · Mercedes-Benz WIS

AR72.20-D-2411E

Disassemble/assemble rear-end door (right door wing)

15.11.11

MODEL 903.662
with CODE (ZU8) National version for USA
with CODE (Z29) "James Cook" touring camper, NAFTA
with CODE (W54) 2-wing rear-end door, 270 degrees

Disassemble/assemble rear-end door (right door wing)

D72.20-1181-09

1 Top closing wedge

2 Bolts

3 Bolts

4 Door hinges

5 Inside door opener covering

6 Screw

14 Bolts

15 Door lock

16 Rivets

17 Bottom closing wedge

18 Outer door handle

19 Screw

7 Inside door opener

8 Door trim

9 Bolts

10 Door catch

12 Tapping plate

13 Release cable

D72.20-1182-03

20 Rear end door storage compartment

21 Cover

22 Model designation

E75 License plate lighting

E76 License plate lighting

S116 Rear-end door contact switch

D72.20-1183-03

 	Disassemble/assemble
 Danger!	Risk of injury caused by scraping or cutting body parts on sharp vehicle parts	Always wear protective gloves when working on or near sharp and non-deburred vehicle parts. Deburr repair panels.	AS00.00-Z-0017-01B
 Danger!	Risk of injury caused by body parts becoming pinched, crushed or severed by doors, covers, flaps or by loose components	Keep body parts well clear when moving doors, covers, flaps and components. Wear protective gloves and protective shoes.	AS00.00-Z-0025-01A
1	Remove inside door opener (7)		AR72.20-D-4075A
2	Remove door paneling (8) from rear door
3	Remove door lock (15)		AR72.20-D-4055A
4	Unscrew bolt (19) for exterior door handle (18)	 Screw, door handle to rear-end door	*BA72.20-N-1007-01A
5	Slide exterior door handle (18) to right and remove	 Installation: Insert exterior door handle (18) and push to left until the three catches arrest on the inside.
6	Drill out rivets (16)	 Use a 4.8 mm diameter drill bit.
		Drill gotis://K_58.1_04.0
7	Remove bottom closing wedge (17)
8	Remove bolts (2)	 Bolt, closing wedge to top of rear door	*BA72.20-N-1002-01A
9	Remove top closing wedge (1)
10	Remove door catch (10).	 Installation: Observe installation position of tapping plate (12). Check adjustment of door catch (10) in relation to counterpart on D pillar.	AR72.20-D-2411-01B
		 Bolt, door catch to rear-end door	*BA72.20-N-1003-01A
11	Remove screws/bolts (3)	 Screw for door hinge on rear-end door	*BA72.20-N-1004-01A
		Socket wrench bit T40, 70 mm shank length
12	Remove door hinges (4)
13	Remove rear end door contact switch (S116)	 Remove both contact switches on rear end door (S116).
14	Remove rear end door storage compartment (20)		AR72.20-D-1050A
15.1	Remove cover (21)	Faceplate on rear end door window	AR88.00-D-1360AB
		Only when old rear end door is reused.
		 The faceplate (21) cannot be removed without damage.
16.1	Remove model plate (22) from rear end door	Only when old rear end door is reused.
		 The model plate (22) cannot be removed without damage.
		 Installation: To install new model plate (22) on rear end door, see: 
		Attach model plate (22) to rear end door	AR72.20-D-3660A
17	Assemble in the reverse order

 Rear-end door

Number	Designation		Models 690.6, 901, 902, 903, 904


BA72.20-N-1002-01A	Bolt, closing wedge to top of rear door	Nm	10
BA72.20-N-1003-01A	Bolt, door catch to rear-end door	Nm	10
BA72.20-N-1004-01A	Bolt/nut, door hinge on rear end door	Nm	25
BA72.20-N-1007-01A	Screw, door handle to rear-end door	Nm	10

Referenced documents

ar7220d1050a Remove/install rear-end door stowage compartment
ar7220d241101b Installing door strap
ar7220d3660a Install model plate on tailgate
ar7220d4055a Remove/install rear door lock
ar7220d4075a Remove/install inside door opener on rear door
ar8800d1360ab Remove/install window covering
as0000z001701b Risk of injury caused by scraping or cutting body parts on sharp vehicle parts
as0000z002501a Risk of injury caused by body parts becoming jammed, pinched or severed by doors, covers, flaps or by loose components