AR72.20-D-1032D | Adjust rear-end door | 25.11.10 |
MODEL WD1, WD2, WD3, WD6, WD7, YD1, YD2, YD3, YD4, YD5, YD6, YD7
MODEL 903.66 /67, 904.66 with CODE (ZU7) National version for Canada
MODEL 903.66 /67, 904.66 with CODE (ZU8) National version for USA
MODEL 903.66 /67, 904.66 with CODE (ZU9) National version for Mexico
D72.20-0004-09
B Door gap
Adjust | |||
1 | Check gaps on rear-end door all the way around | ||
2 | Loosen torx bolts (2) | ||
3 | Loosen Allen screw (1) through hole in hinge | ||
4 | Adjust rear door and tighten Allen screw (1) | The door hinge pins (4, 5) should be aligned with one another, otherwise the doors are hard to move and the hinges can make noises Adjust so that bottom thrust plate make contact and door gaps are uniform all the way around. | |
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5 | Tighten Torx screws (2) | | |
6 | Loosen striker pin (3) and move horizontally so that right rear door is flush with left rear door | Striker pin must engage in center of buckle. Do not lift or pull down door using striker pin. | |
7 | Adjust closing wedges on rear doors | Since the rear doors play a vital role in the stability of the vehicle, it is of utmost importance that the rear doors are closed securely when the vehicle is moving This prevents excessive torsion of the vehicle and leaks at the rear doors. The rear doors are fastened by adjusting the closing wedges. | |
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| Distance gauge for adjusting closing wedges on rear doors. | ||
If the contact pressure is too low leakage can occur on the seal of the left rear door. For disposal see: | |||
Seal rear door | |||
Sealing strip | |||
8 | Check rear-end door for ease of movement | ||
9 | Finish paint in adjustment range of hinges on rear pillars using brush | Since the hinges are already installed on the body shell at the factory it is not possible for corrosion protection agent to adhere to the contact surfaces. The unprotected areas must therefore be touched up after adjustment. |
Test values - rear-end door
Number | Designation | Model | Model | |
BE72.20-N-1001-01A | Door gap all around except at the top | mm | 8 (0.5) | 8 (0.5) |
BE72.20-N-1002-01A | Top door gap | mm | 13 (0.5) | 13 (0.5) |
Rear-end door
Number | Designation | Model | Model | |
BA72.20-N-1001-01A | Bolt/nut door hinge to body | Nm | 25 | 25 |
BA72.20-N-1002-01A | Bolt, closing wedge to top of rear door | Nm | 10 | 10 |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1037-01A | Sealing strip replaced by: A 001 989 98 98 | A 000 989 97 98 |
Referenced documents
- ar7220d103204a Adjust closing wedges on rear doors
- ar7220d103206b Seal rear door
- wf5850n722001a Distance gauge for adjusting closing wedges on tailgates