AR72.16-D-2260E | Remove/install retainer profile for upper sliding door guide rail | 15.4.03 |
MODEL 903.612 with CODE (PG5) UPS integral box body
MODEL 903.612 with CODE (Z22) Post freight delivery service
with linearly guided sliding door
D72.16-1183-09
1 Sliding door
2 Side cover
5 Adjacent profile
6 Front corner flap
3 Retainer profile
4 Side wall
| Remove | ||
Danger! | Risk of poisoning after inhaling vapors or swallowing adhesive. Risk of injury from adhesive coming into contact with skin and eyes | Wear protective respiratory masks, protective gloves and safety glasses. Pour adhesive only into suitable and appropriately marked containers. | |
Danger! | Risk of injury from slipping when clamping the blade in the multicutter and from glass splinters when cutting out cemented windows | Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses. | |
| Notes on gluing | ||
1 | Remove sliding door (1) | ||
2 | Remove side covers (2) for retainer profile of upper sliding door guide rail | ||
3 | Drill out rivets | Drill (electric/pneumatic) | |
4 | Detach retainer profile (3) from side wall (4) with cutting blade | Cutting blade | |
Multicutter | |||
| Install | ||
5 | Remove glue residues from retainer profile (3), side wall (4), adjacent profile (5) and front corner cap (6) | Do not leave more than 0.2 mm of old glue. | |
Cutting blade | |||
Multicutter | |||
6 | Clean retainer profile (3), side wall (4), adjacent profile (5) and front corner cap (6) | Körasol V WL cleaner, 1l | |
7 | Apply primer to retainer profile (3), side wall (4), adjacent profile (5) and front corner cap (6) | Observe drying time of 10 min! | |
Körabond HG 81 1l primer | |||
8 | Apply sealant to retainer profile (3) | Hand gun | |
Helmipur SH 100 sealing adhesive, white, 310 ml | |||
Broom yellow Körapur 140 sealing adhesive; 310 ml | |||
9 | Press retainer profile (3) to side wall | ||
10 | Install rivet | Hand riveter | |
11 | Mask retainer profile (3) as well as adjacent profile (5) and corner cap (6) and fill | ||
12 | Install side covers (2) for retainer profile of upper sliding door guide rail | ||
13 | Install sliding door (1) | Installation: It is necessary to wait at least 3 h after installing the retainer profile (3) before installing the sliding door (1). Danger of damage due to sliding door loosening by itself! |
124 589 21 63 00
Cutting blade
Hand pressure gun
000 589 01 25 00
Commercially available tools
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1042-01A | Broom yellow Körapur 140 sealing adhesive; 310 ml | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1049-01A | Helmipur SH 100 sealing adhesive, white, 310 ml | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1034-04A | Körasol V WL cleaner, 1l | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1049-07A | Primer Körabond HG 81, 1l | Kögel Fahrzeugwerke GmbH |
Referenced documents
- ah6310n900001d Notes on gluing
- ar7216d1260e Remove/install sliding door
- ar7216d2270e Remove/install paneling for retainer profile of upper sliding door guide rail
- as0000z001601a Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes
- as6700z000101a Risk of injury caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows