AR72.16-D-2270E | Remove/install paneling for retainer profile of upper sliding door guide rail | 26.4.03 |
MODEL 903.612 with CODE (PG5) UPS integral box body
MODEL 903.612 with CODE (Z22) Post freight delivery service
with linearly guided sliding door
D72.16-1194-09
1 Rivet
2 Paneling
3 Rivet
7 Rear cover
8 Side wall
4 Front cover
5 Front corner pillar
6 Rivet
| Remove | ||
Danger! | Risk of poisoning after inhaling vapors or swallowing adhesive. Risk of injury from adhesive coming into contact with skin and eyes | Wear protective respiratory masks, protective gloves and safety glasses. Pour adhesive only into suitable and appropriately marked containers. | |
Danger! | Risk of injury from slipping when clamping the blade in the multicutter and from glass splinters when cutting out cemented windows | Always interrupt air supply when inserting or removing blade. Wear protective gloves and safety glasses. | |
| Notes on gluing | ||
1 | Drill out rivets (1) | Drill (electric/pneumatic) | |
2 | Press paneling (2) upward and remove | ||
3 | Drill rivet (3) out | ||
4 | Cut joint with blade | ||
5 | Heat up front cover (4) slowly | Avoid heating up front cover (4) too quickly and/or unequally. Risk of damage! | |
Hot air blower - 3000 W | |||
6 | Detach front cover (4) from front corner pillar (5) | Mounting wedge | |
7 | Drill rivet (6) out | ||
8 | Cut joint with blade | ||
9 | Slowly heat rear cover (7) in area of rivet (6) | Avoid heating up rear cover (7) too quickly and/or unequally. Risk of damage! | |
Hot air blower - 3000 W | |||
10 | Detach rear cover (7) from side wall (8) | Mounting wedge | |
11 | Remove glue residues from front corner pillar (5), side wall (8), roof channel and front corner cap | ||
12 | Remove glue residues from paneling (2), front cover (4) and rear cover (7) | ||
| Install | ||
13 | Clean front corner pillar (5), side wall (8), roof channel and front corner cap | Körasol V WL cleaner, 1l | |
14 | Apply primer to front corner pillar (5), side wall (8), roof channel and front corner cap | Observe drying time of 10 min! | |
Körabond HG 81 1l primer | |||
15 | Apply sealant to front cover (4) and rear cover (7) | Hand gun | |
Broom yellow Körapur 140 sealing adhesive; 310 ml | |||
Helmipur SH 100 sealing adhesive, white, 310 ml | |||
16 | Insert rear cover (7) into retainer profile of upper sliding door guide rail and press onto side wall (8) | ||
17 | Install rivets (6) | Hand riveter | |
18 | Install front cover (4) on front corner pillar (5) and align | ||
19 | Install rivets (3) | Hand riveter | |
20 | Insert upper paneling (2) into retainer profile of upper sliding door guide rail and fold down | ||
21 | Install rivets (1) | Hand riveter | |
22 | Mask paneling (2), front cover (4), rear cover (8), front corner pillar (5), side wall (8), roof channel and front corner cap and fill | Hand gun | |
Broom yellow Körapur 140 sealing adhesive; 310 ml | |||
Helmipur SH 100 sealing adhesive, white, 310 ml |
110 589 03 59 00
Mounting wedge
Hand pressure gun
000 589 01 25 00
Commercially available tools
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1042-01A | Broom yellow Körapur 140 sealing adhesive; 310 ml | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1049-01A | Helmipur SH 100 sealing adhesive, white, 310 ml | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1034-04A | Körasol V WL cleaner, 1l | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1049-07A | Primer Körabond HG 81, 1l | Kögel Fahrzeugwerke GmbH |
Referenced documents
- ah6310n900001d Notes on gluing
- as0000z001601a Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes
- as6700z000101a Risk of injury caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows