ar7212p0650ff

Adjust rear door

Type ar · topic 72.12 · version 0100 · 2004-04-05

Applies to: MODEL 454.0

Where it sits

Function group 3 Body › 72 Doors › 72.12 Rear door — Series 454 (models 0**)

EinPAS 35 Body/frame/detachable parts › 35.35 Door › 35.35.46 Rear door — Series 454 (models 0**)

AR72.12-P-0650FF

Adjust rear door

13.8.03

MODEL 454.0

Adjust rear door

P72.12-2488-04

1 Rear door

2 Striker eye

3 Bolts

Adjust rear door

P72.12-2489-06

1 Rear door

4 Top door hinge

5 Bottom door hinge

6 Bolt

7 Bolt

8 Bolt

9 Bolt

Adjust

Danger!

Risk of injury to fingers getting jammed or pinched while removing / installing or aligning hoods, doors, trunk lid/tailgate or sliding roof.

While moving components, ensure that no body parts or limbs are within the operating range of moving parts.

AS00.00-Z-0011-01A

1

Loosen bolts (3) from striker eye (2)

2

Check gap around rear door (1)

Gap between rear door and entry

Gap between rear door and C-pillar

*BE60.00-P-1004-01M

Gap between front door and rear door

*BE60.00-P-1003-01M

Feeler gage

*452589012100

3

Loosen bolts (6) for top door hinge (4) or bolts (8) for bottom door hinge (5) on rear door (1) and adjust transitions in area of A pillar by moving rear door (1)

The contour of the rear door (1) should be flush with the contour of the front door or lay maximum 1 mm deeper.

Do not loosen top door hinge (4) and bottom door hinge (5) simultaneously to prevent an unintentional maladjustment.

4

Tighten bolts (6) for top door hinge (4) and bolts (8) for bottom door hinge (5) on rear door (1)

*BA72.12-P-1004-01G

5

Loosen bolts (7) for top door hinge (4) or bolts (9) for bottom door hinge (5) on B-pillar and adjust gaps by moving rear door (1)

Do not loosen top door hinge (4) and bottom door hinge (5) simultaneously to prevent an unintentional maladjustment.

Rear door entry

Rear door to C-pillar

*BE60.00-P-1004-01M

Feeler gage

*452589012100

6

Tighten bolts (7) for top door hinge (4) and bolts (9) for bottom door hinge (5) on B-pillar

*BA72.12-P-1005-01G

7

Adjust transition between rear door (1) and rear fender and C-pillar by moving striker eye (2)

The contour of the rear door (1) must be flush with the contour of the rear fender and C-pillar or extend a maximum of 1 mm.

8

Tighten bolts (3) for striker eye (1)

*BA72.12-P-1006-01G

Test and adjustment values

Number

Designation

Model
454.0

BE60.00-P-1003-01M

Size of gap

Front door to A-pillar

Dim. "H"

mm

8.0 (1.5)

Front door to entry

Dim. "I"

mm

8.0 (1.5)

Front door to rear door

Dim. "J"

mm

8.0 (1.5)

BE60.00-P-1004-01M

Size of gap

Rear door entry

Dim. "K"

mm

8.0 (1.5)

Rear door to C-pillar

Dim. "L"

mm

8.0 (1.5)

Rear door

Number

Designation

Model
454.0

BA72.12-P-1004-01G

Torx bolt, door hinge to body

Nm

34

BA72.12-P-1005-01G

Torx bolt, door hinge to tubular frame

Nm

34

BA72.12-P-1006-01G

Bolt, striker eye to body

Nm

21

Adjust rear door

Feeler gage

452 589 01 21 00

Referenced documents