Disassemble/assemble front door

AR72.10-D-0510A

Disassemble/assemble front door

10.5.12



Removing

1

Remove front door (1)

Only when removing upper door hinge (25) or lower door hinge (26).

AR72.10-D-0500A

 

Disassemble/assemble

2

Remove window crank (2)

Without code (FE5) Driver and front passenger door power windows.

3

Unclip cover (3) from door panel (4)

 Long wedge

*115589035900

4

Remove door trim (4)



*BA72.15-N-1008-01A

5

Remove door lock (5).



*BA72.15-N-1011-01A

6

Remove release linkage (6)

 Installation: Adjust pull rod so that a play of approx. 1 mm is present between the release lever and the pull rod.

7

Remove guides from release linkage (6)

 installation: Grease guides.

Vaseline

*BR00.45-Z-1015-06A

8

Remove inside door handle door lock (7)



*BA72.15-N-1009-01A

9

Remove outer door handle (8).



*BA72.15-N-1010-01A

10

Remove slider (9) from vent window (11)

11

Remove bearing (10) from vent window (11)

12

Remove vent window (11)

13

Remove sealing frame (12) from vent window (11)

14

Remove power window (13)

 Without code (FE5) Driver and front passenger door power windows.

*BA72.15-N-1005-01A

 With code (FE5) Driver and front passenger door power windows.

*BA72.15-N-1012-01A

15

Unscrew bolts from window guide frame (14)

16

Remove crank window (15)

 Lift crank window (15) out together with window guide frame (14).

17

Remove window guide (16) from window guide frame (14)

18

Remove seal strip (17)

19

Remove frame seal (18)

20

Remove upper window (19)

Only for model 668.35, 670.35/37/45

 Press sealing frame (20) on upper window (19) behind door frame with  long wedge.

 Installation: Coat sealing frame (20) with lubricant.

 Long wedge

*115589035900

Vaseline

*BR00.45-Z-1015-06A

21

Remove curb mirror (21)

Only with code (F63) Curb mirror.



*BA72.15-N-1019-01A

22

Remove mirror holder with outside mirror (22)

Model 668, 670, left side, vehicle with front hinged door.

AR88.70-D-9004AD



*BA72.15-N-1021-01A

Model 668, 670, right side, vehicle with front hinged door.

AR88.70-D-9004AE



*BA72.15-N-1021-01A

23

Remove ventilation paneling (23)

24

Remove apex seal (24)

25

Remove door holder (27)



*BA72.15-N-1016-01A



*BA72.15-N-1018-01A

26

Remove upper door hinge (25)



*BA72.15-N-1007-01A

27

Remove lower door hinge (26)



*BA72.15-N-1007-01A

28

Remove wiring harness for electrically adjustable outside mirror or power window

Only with code (F62) Heated rearview mirror or code (FE5) Driver and passenger power window or code (FS9) Driver-side electrically adjustable mirror or code (FS3) Passenger-side electrically adjustable mirror.

29

Assemble in the reverse order



Install

30

Install front door (1)

Only when removing upper door hinge (25) or lower door hinge (26).

AR72.10-D-0500A

Number

Designation

Models
667, 668, 670

BA72.15-N-1005-01A

Bolt, crank mechanism to hinged door

Nm

8

BA72.15-N-1007-01A

Bolt, door hinge to hinged door

Nm

25

BA72.15-N-1008-01A

Bolt, paneling to hinged door

Nm

5

BA72.15-N-1009-01A

Bolt, inner actuation to hinged door

Nm

5

BA72.15-N-1010-01A

Bolt, outer door handle to hinged door

Nm

10

BA72.15-N-1011-01A

Bolt, door lock to hinged door

Nm

25

BA72.15-N-1012-01A

Bolt, crank mechanism panel to hinged door

Nm

8

BA72.15-N-1016-01A

Nut, bracket at door holder

Nm

10

BA72.15-N-1018-01A

Nut. door holder on hinged door

Nm

10

BA72.15-N-1019-01A

Bolt, curb mirror on hinged door

Nm

18

BA72.15-N-1021-01A

Bolt, mirror holder on hinged door

Nm

25

Number

Designation

Order number

BR00.45-Z-1015-06A

Vaseline

Karl Käppler GmbH & Co. KG, Liebknechtstr. 48,
D-70565 Stuttgart, Germany
Tel. +49 711 7868-481
Fax +49 711 7868-489
www.karl-kaeppler.de