Remove/install front headliner

AR68.30-S-7607C

Remove/install front headliner

7.12.15

Model

415

Shown on model 415.7 with code FR8 (reversing camera) and code F78 (interior mirror), A-pillar and B-pillar paneling removed

1

Interior mirror

2

Cover

3

Cover

4

Cover

6

Bracket

10

Electrical connector

Shown on model 415.7, A-pillar and B-pillar paneling removed

5

Coat hook

8

Retaining clips

7

Cover

9

Headliner

Shown on model 415.7 with code D32 (panoramic roof and two front tilting sunroofs) and with code V23 (interior paneling, superior quality equipment)

9

Headliner

11

Weather strip

12

Vent window of panoramic roof

15

Rear window frame paneling

16

Upper B-pillar paneling

E15/27

Passenger compartment dome lamp

Model 415.6 with code ZK4 (Mixto)

9

Headliner

13

Cover

14

Front window frame paneling

Model 415.6 with code U76 (FOLD & LOAD rear seat bench with load protection guard), shown on right side of vehicle

17

Separating guard

19

Cover

21

Bolt

18

Bolt

20

Retaining clips

22

Bracket



Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

 

Remove/install

1.1

Remove stowage box/tray above windshield

Model 415
with code FF5 (Shelf above windscreen)

AR68.30-S-5578C

1.2

Remove both sun visors

Model 415
except code FF5 (Shelf above windscreen)

AR68.60-S-5480C

2.1

Remove left and right A-pillar paneling

Model 415
except code J67 (Anti-theft alarm system)

AR68.30-S-4050C

2.2

Remove left and right A-pillar paneling and place to one side with electrical lines connected

Model 415
with code J67 (Anti-theft alarm system)

AR68.30-S-4050C

3

Remove roof stowage box

Model 415
with code FG3 (Overhead shelf in passenger compartment with 3 compartments)

AR68.00-S-2001C

4

Remove belt guide support rod for front passenger seat belt

Model 415.6
with code S23 (Co-driver's seat double seat)

AR91.40-S-1031C

5

Unclip electric wiring harnesses from brackets on A-pillar

 The number of electrical connectors varies depending on model and equipment installed.

6

Disconnect electrical connectors (arrows) of electrical roof wiring harnesses from left and right A-pillars

 The number of electrical connectors (arrows) varies depending on model and equipment installed.

7

Unclip interior mirror (1) and remove

Model 415
with code F78 (Interior mirror)

8

Slide paneling (3) down into paneling (2)

Model 415
with code FR8 (Rear view camera)
Model 415
with code JA5 (Light and rain sensor)

9

Slide paneling (2) down by its upper edge, unclip paneling (2) and remove with paneling (3)

Model 415
with code FR8 (Rear view camera)
Model 415
with code JA5 (Light and rain sensor)

 Long wedge

*115589035900

10

Unclip paneling (4) and remove

Model 415
with code FR8 (Rear view camera)
Model 415
with code JA5 (Light and rain sensor)

 Long wedge

*115589035900

11

Disconnect electrical connector from rain/light sensor

Model 415
with code JA5 (Light and rain sensor)

12

Disconnect electrical connector (10)

Model 415
with code FR8 (Rear view camera)

13

Open covers of brackets (6), actuate release catches and remove brackets (6)

Model 415
with code FG3 (Overhead shelf in passenger compartment with 3 compartments)

14

Unclip and remove covers (7) from left and right coat hooks (5)

If installed.

 Long wedge

*115589035900

15

Remove left and right coat hooks (5)

If installed.

16

Remove all retaining clips (8)

 Clip remover

*452589016300

17

Completely open both vent windows of panoramic roof (12)

Model 415.7
with code D32 (Panoramic roof and two tilting skylights, front)

18

Remove weather strip (11)

Model 415.7
with code D32 (Panoramic roof and two tilting skylights, front)

19

Remove left and right paneling (13)

Model 415.6
with code ZK4 (Mixto)

20

Remove front left or right window frame paneling (14)

Model 415.6
with code ZK4 (Mixto)

 Installation location of front window frame paneling (14) varies depending on equipment installed.

21

Move backrest of front left and right seats forwards

22

Fold backrest of passenger seat bench

Model 415.6
with code U76 (FOLD & LOAD rear bench seat with load protection grille)

23

Fold both backrests of passenger seat bench

Model 415.7

24

Unscrew bolt (18) on left and right side of separating guard (17) and slide guard (17) downwards and out

Model 415.6
with code U76 (FOLD & LOAD rear bench seat with load protection grille)

 Installation: Ensure that washers and sleeves are correctly seated on bolts (18).

25

Remove retaining clips (20) from left and right covers (19) and remove covers (19)

Model 415.6
with code U76 (FOLD & LOAD rear bench seat with load protection grille)

26

Remove bolt (21) from left and right brackets (22) and remove brackets (22)

Model 415.6
with code U76 (FOLD & LOAD rear bench seat with load protection grille)

27

Remove cargo area cover

Model 415.7
with code V57 (Load compartment cover)

28

Unhook headliner (9) from top of left and right B-pillar paneling (16)


Carefully unhook headliner (9).
Otherwise the headliner (9) may be damaged.

29

Unhook headliner (9) from rear left and right window frame paneling (15)

Model 415.7
with code V23 (Interior panelling higher execution)


Carefully unhook headliner (9).
Otherwise the headliner (9) may be damaged.

30

Detach headliner (9) from roof paneling and place in vehicle


Handle headliner (9) carefully.
Otherwise the headliner (9) may be damaged.

 Installation: Position sealing lip of sealing frame on door cutouts for front and sliding doors on headliner (9).

31

Disconnect electrical connector from dome lamp with front readling light

Model 415
except code FF5 (Shelf above windscreen)

32

Disconnect electrical connector from passenger compartment dome lamp (E15/27)

Model 415.6
with code ZK4 (Mixto)
Model 415.7

33

Detach electrical roof wiring harnesses, which have no electrical connections (arrows) to A-pillars, from headliner (9)

 The number of electrical connectors varies depending on model and equipment installed.

34

With the aid of an assistant, remove headliner (9) from vehicle


Handle headliner (9) carefully.
Otherwise the headliner (9) may be damaged.

35

Detach electrical roof wiring harnesses from headliner (9)

When replacing headliner (9).

 The number of electrical connectors varies depending on model and equipment installed.

36

Remove dome lamp with front readling light from headliner (9)

Model 415
except code FF5 (Shelf above windscreen)
When replacing headliner (9).

AR82.20-S-0110C

37

Remove passenger compartment dome lamp (E15/27) from headliner (9)

Model 415.6
with code ZK4 (Mixto)
Model 415.7
When replacing headliner (9).

38

Remove microphone of hands-free unit from headliner (9)

If installed, when replacing headliner (9).

39

Install in reverse order



Check

40

Check function of all electrical consumers installed in headliner (9)