Remove/install side window between C and D-pillars

AR67.30-D-2301A

Remove/install side window between C and D-pillars

15.11.11



Removing

 Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01B

 Danger!

Risk of injury caused by body parts becoming pinched, crushed or severed by doors, covers, flaps or by loose components

Keep body parts well clear when moving doors, covers, flaps and components. Wear protective gloves and protective shoes.

AS00.00-Z-0025-01A

 Danger!

Risk of injury due to hands being crushed when window glass is not secure

Secure window to prevent it from falling down.

AS67.00-Z-0002-01A

1

Remove C-pillar paneling (7)

Right side

AR68.30-D-4490A

2

Detach stowage cabinet (8)

Refrigerator box

AR86.60-D-0045A

3

Slightly pull stowage cabinet (8) for refrigerator box from side wall paneling toward center of vehicle (arrow)

 Until sufficient access to rubber seals (2) on side window (1) is ensured.

4

Remove wardrobe stowage shelf

AR86.60-D-0061A

5

Install two cup suction tools on outside of side window (1)

Cup suction tool/shackle (for removing and installing windows)

gotis://K_67.0_03.0

6

Pry sealing rubber lip (2) from interior compartment over edge of body flange (3) of side wall paneling toward outside.

 Helper holds side window (1) with cup suction tools.

Cup suction tool/shackle (for removing and installing windows)

gotis://K_67.0_03.0

 Assembly wedge

*110589035900

7

Remove side window (1) using cup suction tools.

8

Remove sealing rubber (2) from side window (1).

 Check sealing rubber (2) and side window (1) for reusability.



Install

9

Check whether spacer rail (6) seats correctly.

10

Install sealing rubber (2) on edge of side window (1).

 Install chamfered, long sealing rubber lip (2) toward interior compartment The imprint (5) should be located at the bottom of the side window (1) after installation.

11

Lay pulling cord (4) all the way around the side window (1) below the long sealing rubber lip (2)

 Allow pulling cord (4) to overlap 10 cm (A) at the bottom of the side window (1).

12

Coat chamfered side of sealing rubber (2) with lubricant

Antifriction agent

*BR00.45-Z-1032-06A

13

Press side window (1) on body flange (3) of side wall paneling.

 Press side window (1) with sealing rubber (2) installed uniformly onto side wall paneling body flange (3) from outside

 Allow free ends of pulling cord (4) to hang into interior compartment.

14

Uniformly pull free ends of pull-in cord (4) into interior compartment.

 The long sealing rubber lip (2) should be positioned all the way around the body flange (3) of the side wall paneling.

15

Check whether sealing rubber lip (2) seats correctly.

 Check whether sealing rubber (2) seats correctly inside and outside; correct if necessary.

16

Check whether side window (1) seats correctly.

 Check whether side window (1) seats correctly inside and outside; correct if necessary.

17

Remove lubricant residues from side window (1) and sealing rubber (2)

18

Remove both cup suction tools from outside of side window (1)

Cup suction tool/shackle (for removing and installing windows)

gotis://K_67.0_03.0

19

Install wardrobe stowage shelf.

AR86.60-D-0061A

20

Slide stowage cabinet (8) for refrigerator box from center of vehicle back to side wall paneling.

21

Fasten stowage cabinet (8)

Refrigerator box

AR86.60-D-0045A

22

Install C-pillar paneling (7)

Right side

AR68.30-D-4490A

23

Check side window (1) for leaks

 Perform water test.

24

Clean side window (1)

Number

Designation

Order number

BR00.45-Z-1032-06A

Antifriction agent

A 000 989 08 60