Remove/install rear wall window

AR67.20-P-2000Y

Remove/install rear wall window

04.05.2018

Model

219.3

Modification notes

25.04.2018

Notes on handling adhesive added.

AR67.20-P-3000-05Y

25.04.2018

Notes on handling adhesive added.

AR67.20-P-5145-03Y

25.04.2018

Notes on handling adhesive added.

AR67.20-P-5145-08Y

25.04.2018

Notes on handling adhesive added.

AR67.20-P-5145-01Y

25.04.2018

Notes on handling adhesive added.

AR67.00-P-0001-02Y

2

Rear window

4

Ground cable

5

Electrical connector

6

Electrical connector

7

Electrical connector

Shown on model 219.3 up to 31.05.06 with code 527 (COMAND APS with SINGLE DVD drive (with navigation))

2

Rear window

8

Antenna line

9

Antenna line

10

Seal

A2/49

Roof antenna

Topical note

Notes on handling adhesive

AH67.00-P-1000-01A

Topical note

Notes on remove/install rear window

AH67.20-P-2000-01T



Remove

1

Lower side window of driver's door.


The side window of the driver's door must be lowered.
Otherwise, the rear window (2) can be pressed outward by the air pressure when the doors are closed during the curing time.

2

Prepare adhesive cartridge.

AR67.00-P-0001-02Y

 Use the repair kit specified in the EPC.

 Adapter

*000589866300

3

Remove roof antenna (A2/49).

Model 219.3 up to 5/31/06
with code 521 (MB Audio 50 radio USA (without navigation))
Model 219.3 up to 5/31/06
with code 525 (MB Audio 50 APS radio)
Model 219.3 up to 5/31/06
with code 526 (COMAND with single DVD drive (without navigation))
Model 219.3 up to 5/31/06
with code 527 (COMAND APS with single DVD drive (with navigation))
Model 219.3 up to 5/31/06
with code 528 (HIGH Class USA)
Model 219.3 up to 5/31/06
with code 529 (HIGH Class Japan)
Model 219.3 up to 5/31/06
with code 530 (COMAND APS USA (with navigation system))

AR82.70-P-8951TX

Model 219.3 up to 5/31/06
with code 228 (Auxiliary heater)
Model 219.3 up to 5/31/06
with code 272 (Telephone preinstallation (non-networked) incl. telephone antenna)
Model 219.3 up to 5/31/06
with code 386 (Comfort telephony)
Model 219.3 up to 5/31/06
with code 388 (Telephone "Handy", UPCI system)

AR82.70-P-8951TXA

 Release left and right side trim in the trunk only until the antenna lines and electrical connectors of the roof antenna (A2/49) are accessible.

4

Remove trim from left and right C-pillar.

AR68.30-P-4490TX

5

Remove ground line (4) from ground point.

6

Disconnect electrical connectors (5, 6, 7).

7

Fasten all electric lines of the rear window (2) to the rear window (2) with tape.

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

8

Cut out rear window (2) with a helper and remove.

AR67.20-P-5145-01Y



Install

9

Attach roof antenna (A2/49) with the antenna lines (8, 9) to the rear window (2) and antenna lines (8, 9) with tape.

Model 219.3 up to 5/31/06
with code 521 (MB Audio 50 radio USA (without navigation))
Model 219.3 up to 5/31/06
with code 525 (MB Audio 50 APS radio)
Model 219.3 up to 5/31/06
with code 526 (COMAND with single DVD drive (without navigation))
Model 219.3 up to 5/31/06
with code 527 (COMAND APS with single DVD drive (with navigation))
Model 219.3 up to 5/31/06
with code 528 (HIGH Class USA)
Model 219.3 up to 5/31/06
with code 529 (HIGH Class Japan)
Model 219.3 up to 5/31/06
with code 530 (COMAND APS USA (with navigation system))

AR82.70-P-8951TX

Model 219.3 up to 5/31/06
with code 228 (Auxiliary heater)
Model 219.3 up to 5/31/06
with code 272 (Telephone preinstallation (non-networked) incl. telephone antenna)
Model 219.3 up to 5/31/06
with code 386 (Comfort telephony)
Model 219.3 up to 5/31/06
with code 388 (Telephone "Handy", UPCI system)

AR82.70-P-8951TXA

10.1

Cut into seal (10) in the area of the roof antenna (A2/49) (arrow), lead antenna lines (8, 9) through the slot and fasten along the seal (10).

Model 219.3 up to 5/31/06
with code 228 (Auxiliary heater)
Model 219.3 up to 5/31/06
with code 272 (Telephone preinstallation (non-networked) incl. telephone antenna)
Model 219.3 up to 5/31/06
with code 386 (Comfort telephony)
Model 219.3 up to 5/31/06
with code 388 (Telephone "Handy", UPCI system)
Model 219.3 up to 5/31/06
with code 521 (MB Audio 50 radio USA (without navigation))
Model 219.3 up to 5/31/06
with code 525 (MB Audio 50 APS radio)
Model 219.3 up to 5/31/06
with code 526 (COMAND with single DVD drive (without navigation))
Model 219.3 up to 5/31/06
with code 527 (COMAND APS with single DVD drive (with navigation))
Model 219.3 up to 5/31/06
with code 528 (HIGH Class USA)
Model 219.3 up to 5/31/06
with code 529 (HIGH Class Japan)
Model 219.3 up to 5/31/06
with code 530 (COMAND APS USA (with navigation system))
For rear window (2) without guide groove in the seal (10).

10.2

Lay antenna lines (8, 9) in the guide groove of the seal (10) of the rear window (2).

Model 219.3 up to 5/31/06
with code 228 (Auxiliary heater)
Model 219.3 up to 5/31/06
with code 272 (Telephone preinstallation (non-networked) incl. telephone antenna)
Model 219.3 up to 5/31/06
with code 386 (Comfort telephony)
Model 219.3 up to 5/31/06
with code 388 (Telephone "Handy", UPCI system)
Model 219.3 up to 5/31/06
with code 521 (MB Audio 50 radio USA (without navigation))
Model 219.3 up to 5/31/06
with code 525 (MB Audio 50 APS radio)
Model 219.3 up to 5/31/06
with code 526 (COMAND with single DVD drive (without navigation))
Model 219.3 up to 5/31/06
with code 527 (COMAND APS with single DVD drive (with navigation))
Model 219.3 up to 5/31/06
with code 528 (HIGH Class USA)
Model 219.3 up to 5/31/06
with code 529 (HIGH Class Japan)
Model 219.3 up to 5/31/06
with code 530 (COMAND APS USA (with navigation system))
For rear window (2) with guide groove in the seal (10).

11

Prepare body flange for installation of window.

AR67.20-P-5145-08Y

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A

 Use the repair kit specified in the EPC.

 Use only primer filler and primer sticks approved by Daimler AG:
https://xentryportal.i.daimler.com
Section "Guidelines for paint technology"

12

Insert rear window (2) in the body with suction lifters and a helper, align, and then remove.

AR67.20-P-2000-04Y

Distance between molding of rear window and rear edge of roof

*BE67.20-P-1002-01F

 Feeler gauge

*129589032100

13

Prepare rear window (2) for installation.

AR67.20-P-5145-03Y

 Allow primer to air-dry for a minimum of 10 min.

 Use the repair kit specified in the EPC.

14

Detach protective foil from the rubber window spacers.

 The rubber window spacers are attached to the rear window (2).

15

Apply adhesive material to the rear window (2).

AR67.20-P-3000-05Y


The rear window (2) must be positioned within 10 min.
Otherwise the adhesive force of the adhesive material starts to decrease.

 Apply adhesive bead evenly, approx. 13 mm high.

 Use the repair kit specified in the EPC.

 Adapter

*000589866300

16

Insert rear window (2) in the body with suction lifters and a helper and install window.

 Center rear window (2) above the windshield cutout on the body flange and position so that it is congruent with the adhesive strips.

 Position rear window (2) on adhesive bead and press on until it makes contact with the rubber window spacers.

 Observe the manufacturer's specifications for the curing time of the adhesive material.
Perform following work only after curing time.

17

Route antenna lines (8, 9) in trunk and connect.

Model 219.3 up to 5/31/06
with code 521 (MB Audio 50 radio USA (without navigation))
Model 219.3 up to 5/31/06
with code 525 (MB Audio 50 APS radio)
Model 219.3 up to 5/31/06
with code 526 (COMAND with single DVD drive (without navigation))
Model 219.3 up to 5/31/06
with code 527 (COMAND APS with single DVD drive (with navigation))
Model 219.3 up to 5/31/06
with code 528 (HIGH Class USA)
Model 219.3 up to 5/31/06
with code 529 (HIGH Class Japan)
Model 219.3 up to 5/31/06
with code 530 (COMAND APS USA (with navigation system))

AR82.70-P-8951TX

Model 219.3 up to 5/31/06
with code 228 (Auxiliary heater)
Model 219.3 up to 5/31/06
with code 272 (Telephone preinstallation (non-networked) incl. telephone antenna)
Model 219.3 up to 5/31/06
with code 386 (Comfort telephony)
Model 219.3 up to 5/31/06
with code 388 (Telephone "Handy", UPCI system)

AR82.70-P-8951TXA

18

Connect electrical connectors (5, 6, 7).

19

Attach ground line (4) to ground point.

20

Install trim to left and right C-pillar.

AR68.30-P-4490TX

Test values for liftgate window, rear window

Number

Designation

Model 219

BE67.20-P-1002-01F

Distance between molding of rear window and rear edge of roof

mm

5