Remove/install rear window

AR67.20-D-5145TS

Remove/install rear window

28.10.2019

Model

907.6/7, 910.6

with code H22 (Back pane heatable)

with code W61 (Window in tailgate / Rear hinged doors)

Model

907.6/7, 910.6

with code H22 (Back pane heatable)

with code W78 (Window in tailgate or hinged rear door with wipe/wash system)

Modification notes

09.09.2019

Operation step adapted.

Operation step 10

Shown on model 907.7 with code W78 (window in liftgate or hinged rear door with wiper and washer system), left side of vehicle

1

Rear window

3

Spacer

Shown on model 907.7 with code W78 (window in liftgate or hinged rear door with wiper and washer system), left side of vehicle

1

Rear window

5

Electrical connectors

Shown on model 907.7 with code W78 (window in liftgate or hinged rear door with wiper and washer system), left side of vehicle

1

Rear window

4

Rubber window spacers

 Warning

Injury hazard from pinching and crushing, in extreme cases extremities can even be cut off when caught in windshield wiper mechanism.

When working on the windshield wiper mechanism, always switch off the ignition and store transmitter key outside of transmission range (at least 2 m).

AS82.30-Z-0001-01A

 Caution

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.
Deburr repair panels.

AS00.00-Z-0017-01A

Topical note

Notes on carrying out repair work in the vehicle interior

AH68.00-N-0001-01S

Topical note

Notes on removal/installation of windows

AH67.10-P-1000-02RT



Remove

1

Open a sliding door or lower a side window of a front door.

2

Check the setting of the left and right rear-end door.

If the left or right rear-end door is not set correctly,



Adjust the left and right rear-end door.

AR72.20-D-1032TS

3

Remove door trim of the respective rear-end door.

Model 907.6/7 with code VA5 (full liner on hinged rear doors)

AR72.20-D-6615TS

4

Remove wiper motor of the respective rear-end door.

Model 907.6/7, 910.6 with code W78 (window in liftgate or hinged rear door with wiper and washer system)

AR82.30-D-6551TS

5

Disconnect electrical connectors (5) of the rear window heater from the respective rear window (1).

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

6

Cut out respective rear window (1) with the windshield removal tool.

AR67.00-D-0001-01TS


Cut out rear window (1) carefully.
Otherwise the adjacent components can be damaged.

 Commercially available devices/tools
Windshield removal tool case

 Punch tubular probe for cutting wire through adhesive seam at an easily accessible point.

 Aid of helper required.



Clean

7

Remove remaining adhesive material from body flange.

 Cut residual adhesive down to approx. 1 mm and remove loose adhesive material.

8

Vacuum off any glass splinters and contamination.

 Commercially available devices/tools
Wet and dry vacuum cleaner

9

Clean bonding area at body flange using a cleaner and wipe dry using a dry cloth.


The bonding area must be free of dust and grease.
Otherwise the adhesive force of the adhesive material starts to decrease.



Install

10

Use primer stick to repair body flange.

In case of damage to the body flange.

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A


If the degree of damage is  10%, repair with primer stick. If the degree of damage is > 10 %, coat body flange with primer filler.
Otherwise corrosion damage may occur.

 Use only primer fillers and primer sticks approved by Daimler AG:
https://xentryportal.daimler.com

If degree of damage to body flange is > 10%:



Coat body flange with primer filler.

 Observe the manufacturer's specifications for the curing and processing time of the primer filler.

11

Apply primer to the primed surface on the body flange.

Topical note

General notes about painting the body flange in the glazing area

AH98.00-P-9408-06A


Do not apply primer on residual adhesive material.
Otherwise, the adhesive effect will be impaired.


The primer must flash off for at least 10 min.
Otherwise the adhesive force of the adhesive material starts to decrease.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

12

Install new rubber window spacers (4).

 Place new rubber window spacers (4) as shown at the intended locations on the inside of the rear window (1).

13

Attach spacers (3) to the respective window cutout.

 To prevent the rear window (1) from lowering, attach two  spacers (3) to the bottom of the window cutout. For the correct lateral alignment, one  spacer (3) is sufficient on the window cutout.

 Spacer

*901589076300

14

Prepare adhesive cartridge.

AR67.00-D-0001-02TS

 Commercially available devices/tools
Electric or pneumatic squeeze gun

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

 Adapter

*000589866300

15

Prepare respective rear window (1) for installation.

AR67.20-D-5145-03TS

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

16

Glue in respective rear window (1).

AR67.20-D-5145-02TS

 Commercially available devices/tools
Cup suction tool/shackle (for removing and installing windows)
Electric or pneumatic squeeze gun

 Aid of helper required.

Repair kit for installing windshields, 1-component adhesive

*BR00.45-Z-1180-02A

 Spacer

*901589076300

17

Connect electrical connectors (5) of the rear window heater to the respective rear window (1).

18

Install wiper motor of the respective rear-end door.

Model 907.6/7, 910.6 with code W78 (window in liftgate or hinged rear door with wiper and washer system)

AR82.30-D-6551TS

19

Install door trim of the respective rear-end door.

Model 907.6/7 with code VA5 (full liner on hinged rear doors)

AR72.20-D-6615TS

20

Remove spacers (3).

 Observe curing time of the adhesive material (at least 2 hours).

 Spacer

*901589076300



Clean

21

Clean rear window (1) and vehicle interior.



Check

22

Perform function check of the rear window heater.

Repair materials

Number

Designation

Order number

BR00.45-Z-1180-02A

Repair kit for installing windshields, 1-component adhesive

A 000 670 01 00