Remove, install windshield

AR67.10-W-1700A

Remove, install windshield

22.07.2019

Model

963, 964

1

Windshield

2

A­pillar cover

3

Wiper arm

4

Wiper linkage cover

5

Spacer

6

Front mirror

Pfeile

Spacers

 Warning

Risk of injury from cutting wire tearing or becoming hot and from splinters of glass when cutting out bonded windows

Wear protective gloves and safety glasses.

AS67.00-Z-0004-01A

 Danger

Risk of fire and explosion caused by ignition of window washing fluid or antifreeze and their vapors. Risk of poisoning caused by swallowing window washing fluid or antifreeze or inhaling their vapors. Risk of injury or physical irritations caused by contact of window washing fluid or antifreeze with eyes, mucous membranes or skin.

Wear protective clothing and tight-fitting safety glasses. No open flames, fire or ignition sources. Avoid contact with eyes, mucous membranes and skin. When working with window washing fluids or antifreeze, do not eat, drink, or smoke. Do not inhale vapors and ensure sufficient ventilation in the working area. Store window washing fluid and antifreeze leakfree in safely closed original containers and out of the reach of children.

AS82.35-Z-0001-01A

Topical note

Notes on removal/installation of windshield

AH67.10-P-1000-01P



Remove

1

Switch off ignition

2

Cover dashboard

3

Remove detachable parts when replacing windshield

AR67.10-W-1050H

4

Remove A-pillar cover (2)

AR88.80-W-0007A

5

Remove front mirror (6)

AR88.70-W-0001H

6

Remove wiper arms (3)

AR82.30-W-6100H

7

Remove wiper linkage cover (4)

AR88.80-W-5100-01H

8

Remove spacer (5)

9

Cover cab below windshield (1)

10

Cut out windshield (1) with Roll out 2004 window removal tool and remove

AR67.10-W-1000-11A



Install

11

Install spacers (5)

12

Remove spacer block (arrows)

 Correct distance between the windshield (1) and the cab is ensured by gluing on spacer blocks (arrows).

13

Inset assembly wedge between side paneling on roof paneling and A-pillar

 Mounting wedge

*110589035900

14

Prepare window cutout on windshield (1) for installation

AR67.10-W-1502-01A

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

15

Prepare windshield (1) for installation

AR67.10-W-1501-02A

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

16

Prepare adhesive cartridge

AR67.10-W-1000-07A

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

17

Install windshield (1)

AR67.10-W-1503-01A

Glazing repair kit 500662 01/03/05/07/09/11

*BR00.45-Z-1031-02A

18

Secure windshield (1) with duct tape against falling down

 The bonded duct tape can be removed after a curing time of one hour.

19

Smooth adhesive residues


Do not allow spot remover to come into contact with glue, otherwise glue will not cure completely at these points.
Do not use sharp-edged objects for cleaning, otherwise the screen print can be damaged.

 Immediately remove adhesive residues on adjacent trim parts with spot remover.

Stain removal solution

*BR00.45-Z-1004-04A

20

Remove all adhesive strips

21

Remove assembly wedge

 Mounting wedge

*110589035900

22

Install cover for wiper linkage (4)

AR88.80-W-5100-01H

23

Install wiper arms (3)

AR82.30-W-6100H

 Screw, grab bar to wiper linkage cover

*BA88.80-N-1001-01C

24

Install front mirror (6)

AR88.70-W-0001H

25

Install A-pillar cover (2)

AR88.80-W-0007A

26

Install detachable parts when replacing windshield

AR67.10-W-1050H

27

Check windshield (1) for leakage


Always observe waiting time of one hour. Do not use steam cleaner.
The glue can be leaky if it is not completely cured.

 Cover strips

Number

Designation

Model 963, 964

BA88.80-N-1001-01C

Screw, grab bar to wiper linkage cover

Nm

20

Repair materials

Number

Designation

Order number

BR00.45-Z-1004-04A

Stain removal solution

A 001 986 28 71 10

BR00.45-Z-1031-02A

Glazing repair kit 500662 01/03/05/07/09/11

A 973 670 00 93