Remove/install rear roof frame

AR65.20-P-1008RT

Remove/install rear roof frame

1.4.03



Remove

Danger!

Risk of death caused by vehicle slipping or toppling off of the lifting platform.

Align vehicle between the columns of the lifting platform and position the four support plates at the lifting platform support points specified by the vehicle manufacturer.

AS00.00-Z-0010-01A

Danger!

Risk of injury caused by scraping or cutting body parts on sharp vehicle parts

Always wear protective gloves when working on or near sharp and non-deburred vehicle parts.

Deburr repair panels.

AS00.00-Z-0017-01A



General information on body repair

All models

AH60.00-N-0001-01A

1

Remove detachable body components in the repair area

2

Cover detachable body components remaining in vehicle (area to be repaired).

Tarpaulin (fire-resistant)

*WH58.30-Z-1001-40A

3

Remove rear upper roof frame (1)

AR65.20-P-1008-01RT

 Spot weld milling cutter

*201589005100

 Spherical milling cutter, dia. 12 mm

*WH58.30-Z-1002-01A

 Vario Drill WS 91 spot weld removing tool

*WH58.30-Z-1006-01A

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

4

Remove rear lower roof frame (2)

AR65.20-P-1008-01RU

 Spot weld milling cutter

*201589005100

 Vario Drill WS 91 spot weld removing tool

*WH58.30-Z-1006-01A

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

5

Prepare mating surfaces on vehicle for rear roof frame

AR65.20-P-1008-04RT

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

6

Prepare rear lower roof frame (2) for installation

AR65.20-P-1008-02RU

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

7

Prepare rear upper roof frame (1) for installation

AR65.20-P-1008-02RT

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A



Install

 Danger!

Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor.

AS00.00-Z-0007-01A

8

Install rear lower roof frame (2)

AR65.20-P-1008-03RU



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A

 Clamping pliers

*WH58.30-Z-1003-02A

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

Spot welder

*WE58.40-Z-1002-02A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

Zinc dust paint suitable for spot welding

*BR00.45-Z-1001-07A

 Danger!

Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Risk of injury caused by welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor.

AS00.00-Z-0007-01A

9

Install rear upper roof frame (1).

AR65.20-P-1008-03RT



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A

 Clamping pliers

*WH58.30-Z-1003-02A

 Round wire brush, braided, dia. 70 mm

*WH58.30-Z-1001-03A

Spot welder

*WE58.40-Z-1002-02A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

10

Clean repair areas

11

Prime area to be repaired with priming filler

 See Paintwork Manual.

12

Perform seam sealing after repair

AR97.10-P-4000RT

13

Paint repair areas and adjacent surfaces

 See Paintwork Manual.

14

Apply additional cavity preservation

AR97.20-P-1500RT

15

Use tarpaulin (fireproof) from vehicle

16

Reinstall all detachable body components removed

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Number

Designation

Order number

BR00.45-Z-1001-07A

Zinc dust paint suitable for spot welding

A 000 986 34 42