Test and adjustment values, gap dimensions at hoods, doors and covers
Number | Designation | Model 202.01/02/033/ | Model 202.07/08/093/ | |||
BE60.00-P-1002-01A | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.0 (+1) | 6.0 (+1) |
Front door to fender | Dimension "H" | mm | 5.0 (+1) | 5.0 (+1) | ||
Front door to rear door | Dimension "I" | mm | 6.0 (+1) | 6.0 (+1) | ||
Front door to roof | Dimension "C" | mm | 6.0 (+1) | 6.0 (+1) | ||
Rear door to upper side section | Dimension "D" | mm | 6.0 (+1) | - | ||
Rear door to lower side section | Dimension "J" | mm | 5.0 (0.5) | 5.0 (0.5) | ||
Fender to A-pillar | Dimension "Q" | mm | - | - | ||
Front door to rear fender | Dimension "P" | mm | - | - | ||
Fig., see | ||||||
Test and adjustment values, gap dimensions at hoods, doors and covers
Number | Designation | Model | Model | |||
BE60.00-P-1002-01A | Gap dimension | Front door to A-pillar | Dimension "B" | mm | 6.5 (0.5) | 6.5 (0.5) |
Front door to fender | Dimension "H" | mm | 4.5 (0.5) | 4.5 (0.5) | ||
Front door to rear door | Dimension "I" | mm | 5.5 (0.5) | 5.5 (0.5) | ||
Front door to roof | Dimension "C" | mm | 6.5 (0.5) | 6.5 (0.5) | ||
Rear door to upper side section | Dimension "D" | mm | 6.5 (0.5) | - | ||
Rear door to lower side section | Dimension "J" | mm | 4.0 (0.5) | 4.0 (0.5) | ||
Fender to A-pillar | Dimension "Q" | mm | - | - | ||
Front door to rear fender | Dimension "P" | mm | - | - | ||
Fig., see | ||||||
Feeler gage
129 589 03 21 00
Repair materials
Number | Designation | Order number |
BR00.45-Z-1003-01A | Sealant, white, 310 ml, DB supply specification 6069.20 | A 001 989 63 20 |
BR00.45-Z-1003-05A | Cavity preservation, solvent-free (1 l container) | A 000 986 72 70 05 |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P65.10-0222-06
1 Install side roof paneling, fit and fasten with clamping pliers.
2 Install front door.
3 Install rear door
4 Check gaps and adjust according to table.
5 Remove rear door.
6 Remove front door.
7 Weld in side roof paneling with (area D).
8 Weld in side roof paneling with (areas E, F, G and H).
9 Weld MIG welds down flat (areas E, F, G and H).
P65.10-0208-09
10 Weld in side roof paneling with (areas A, B, C and D).
Weld resistance spot welds (area D) offset to MIG spot welds on inside (area D).
P65.10-0216-01
11 Fill shaded areas with solder
12 Smooth the filled areas.
Shown on model 202.0