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Mark template for rear fender, top left
Template
Template
Mark template for rear fender, top right
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Weld spot miller
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Commercially available tools
Number | Designation | |
WH58.30-Z-1002-01A | Ball cutter, dia. 12 mm | |
WH58.30-Z-1006-01A | Vario Drill WS 91 spot weld removing tool | |
WH58.30-Z-1001-03A | Round wire brush, braided, dia. 70 mm | |
WH58.30-Z-1021-04A | Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm) | |
WH58.30-Z-1024-04A | Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm) | |
WH58.30-Z-1001-40A | Tarp (fire-resistant) |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1002-03A | Straight grinder (electric/pneumatic) |
WE58.40-Z-1003-03A | Angle grinder (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1001-07A | Zinc dust paint suitable for spot welding | A 000 986 34 42 |
P65.10-0237-06
1 Determine separation point on B-pillar (area F) according to degree of damage of side roof paneling.
2 Mark separation points at A and B-pillar accordingly to new part (areas F and G).
3 Mark separation point on C-pillar with marking template (area E).
Separation line on C-pillar (area E) without addition for cutting
4 Cut side roof paneling with body saw (areas E, F and G).
P65.10-0232-06
5 Expose spot welds (areas A, B, C and D).
6 Cut out spot welds with spherical cutter (areas A, B, C and D).
Cut spot welds of roof frame as well as the side roof paneling together from center roof paneling (area D).
P65.10-0227-06
7 Remove damaged part
8 Remove remaining sheet metal parts from connection points
9 Grind connection surfaces down to bare metal in shaded areas.
Grind spot welding flange down to bare metal on both sides.
10 Coat insides of spot weld flanges with zinc dust paint.