AR65.10-D-5702D | Remove/install roof paneling | 21.2.01 |
MODEL 903.612 /613 with CODE (PG3) Integral box body with shelf system
MODEL 903.612 /613 with CODE (PG4) Integral box body without shelf system
MODEL 903.612 /613 with CODE (Z22) Post freight delivery service
MODEL 903.612 with CODE (PG5) UPS integral box body
D65.10-1101-06
1 Roof paneling
2 Interior light
3 Corner cap
4 Roof paneling
5 Antenna cable
| Remove | ||
Danger! | Risk of poisoning after inhaling vapors or swallowing adhesive. Risk of injury from adhesive coming into contact with skin and eyes | Wear protective respiratory masks, protective gloves and safety glasses. Pour adhesive only into suitable and appropriately marked containers. | |
Danger! | Risk of injury from slipping when clamping the blade in the multicutter and from glass splinters when cutting out cemented windows | Always interrupt air supply when inserting or removing blade. Wear protective gloves and eye protection. | |
| Notes on gluing | Models 903.612/ 613 | |
1 | Remove sliding sunroof lining (1) | ||
2 | Remove interior lamp (2) | ||
3 | Remove cable from interior lamp (2) | ||
4 | Remove corner caps (3) | ||
5 | Cover passenger compartment | ||
6 | Expose antenna cable (5) | ||
7 | Remove roof paneling (4) | ||
Cutting blade | |||
Cutting blade 109A | |||
Multicutter | |||
Drill (electric/pneumatic) | |||
Body saw (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
| Install | ||
8 | Prepare roof paneling (4) for installation | ||
Hand gun | |||
Body saw (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Körasol V WL cleaner, 1l | |||
Körabond HG 81 1L primer | |||
Körapur 140 sealant, broom yellow | |||
Helmipur SH 100 sealing adhesive, white, 310 ml | |||
9 | Install roof paneling (4) | ||
Hand gun | |||
Clamping pliers | |||
Hand riveter | |||
Drill (electric/pneumatic) | |||
Wet/dry vacuum cleaner | |||
Körasol V WL cleaner, 1l | |||
Körabond HG 81 1L primer | |||
Körapur 140 sealant, broom yellow | |||
Helmipur SH 100 sealing adhesive, white, 310 ml | |||
10 | Install corner cap (3) | ||
11 | Route cable of interior lamp (2) | ||
12 | Install interior lamp (2) | ||
13 | Install sliding sunroof lining (1) |
124 589 21 63 00
Cutting blade
Hand pressure gun
000 589 01 25 00
Commercially available tools
Number | Designation | |
WH58.30-Z-1003-02A | Clamping pliers | |
WH58.30-Z-1012-04A | Cutting knife 109A, Firma Fein GmbH D-70176 Stuttgart | |
WH58.30-Z-1003-20A | Multicutter | |
WH58.30-Z-1003-29A | Hand riveter |
Workshop equipment
WE58.40-Z-1001-03A | Drill (electric/pneumatic) |
WE58.40-Z-1004-03A | Body saw (electric/pneumatic) |
WE58.40-Z-1005-03A | Wet/dry vacuum cleaner |
Repair materials
Number | Designation | Order number |
BR00.45-Z-1042-01A | Broom yellow Körapur 140 sealing adhesive; 310 ml | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1049-01A | Helmipur SH 100 sealing adhesive, white, 310 ml | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1034-04A | Körasol V WL cleaner, 1l | Kögel Fahrzeugwerke GmbH |
BR00.45-Z-1049-07A | Primer Körabond HG 81, 1l | Kögel Fahrzeugwerke GmbH |
Referenced documents
- ah6310n900001d Notes on gluing
- ar6320d9010d Remove/install corner cap
- ar6510d570201d Remove roof paneling
- ar6510d570202d Prepare roof paneling for installation
- ar6510d570203d Install roof paneling
- ar6830d4300d Remove/install headliner
- as0000z001601a Risk of poisoning caused by inhaling vapors or swallowing adhesive. Risk of injury caused by adhesive coming into contact with skin and eyes
- as6700z000101a Risk of injury caused by slipping when inserting blade in the multicutter and byglass splinters when cutting out bonded windows