Replacing center roof panelling complete

AR65.10-D-1000A

Replacing center roof panelling complete

10.6.98



Removing



General notes on body repair

All models

AH60.00-N-0001-01A

1

Disconnect ground cable of battery

2

Remove drip railcover (2, 3)

3

Remove detachable body components near repair work

4

Cover all attached parts remaining in area to be repaired

Tarpaulin (fire-proof)

*WH58.30-Z-1001-40A

5

Remove center roof paneling (1)

AR65.10-D-1000-02A

Spot weld cutter

*201589005100

 Spot weld loosening tool Vario Drill
WS 91

*WH58.30-Z-1006-01A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

Body saw (electric/pneumatic)

*WE58.40-Z-1004-03A

Hot air gun

*WH58.30-Z-1004-20A

Bore welding spots

AR64.20-D-0002A

6

Prepare connecting plates on vehicle for installation of center roof paneling (1)

Align connecting plates, grind down and coat with zinc dust paint

 Zinc dust paint, suitable for spot welding

7

Prepare center roof paneling (1) for installation

AR65.10-D-1000-03A

 Hole punch,  6 mm

*WH58.30-Z-1001-02A

Drill (electric/pneumatic)

*WE58.40-Z-1001-03A

Zinc dust paint which can be spot welded

8

Fit center roof paneling (1), align and secure with clamping pliers



Installing

Danger!

The high voltage used for arc welding presents a lethal hazard. Danger of explosion from welding near highly combustible materials. Danger of injuries from welding splash and UV light during welding. Danger of poisoning through inhaling welding vapors

Use insulating mats. Wear protective clothing, safety glasses and facemask. Remove highly combustible materials from the danger zone. Use evacuation system.

AS00.00-Z-0007-01A

9

Install center roof paneling (1)

AR65.10-D-1000-04A

Inert gas welding unit

*WE58.40-Z-1001-02A

Spot welder

*WE58.40-Z-1002-02A

Adhesives

*BR00.45-Z-1009-02A



Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A



General notes on welding

Models 638, 667, 668, 670, 901, 902, 903, 904

AH60.00-N-0005-01A

10

Grind off protruding welding material

Straight grinder (electric/pneumatic)

*WE58.40-Z-1002-03A

Angular grinder (electric/pneumatic)

*WE58.40-Z-1003-03A

11

Vacuum cavities

 Metal chips and/or metallic grinding dust in cavities can cause corrosion.

Wet/dry vacuum cleaner

*WE58.40-Z-1005-03A

12

Clean areas repaired and prime with MB primer / filler

13

Supplement standard seals with MB body sealant

MB body sealant for sealing seams (suitable for painting)

14

Paint area repaired and adjacent surfaces

15

Supplement hollow cavity preservation

16

Install drip rail cover (2, 3)

17

Install detachable body components removed

18

Reconnect ground lead to battery

Number

Designation

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1001-02A

Hole punching pliers, dia. 6 mm.

WH58.30-Z-1004-20A

Hot-air gun

WH58.30-Z-1001-40A

Tarp (fire-resistant)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

Number

Designation

Order number

BR00.45-Z-1009-02A

Adhesives

A 004 989 05 71