ar6510d100002a

Cutting off center section of roof paneling

Type ar · topic 65.10 · version 0100 · 2006-07-26

Applies to: MODEL 667.35, 668.35, 670.35 /37 /45

Where it sits

Function group 3 Body › 65 Roof › 65.10 Roof paneling — Series 667 (models 35*) · Series 668 (models 35*) · Series 670 (models 35*, 37*, 45*)

EinPAS 35 Body/frame/detachable parts › 35.39 Roof › 35.39.30 roof paneling/roof frame — Series 667 (models 35*) · Series 668 (models 35*) · Series 670 (models 35*, 37*, 45*)

AR65.10-D-1000-02A

Cutting off center section of roof paneling

Cutting off center section of roof paneling

201 589 00 51 00

Spot weld cutter

Commercially available tools

Number

Designation

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1004-20A

Hot-air gun

Workshop equipment

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

Cutting off center section of roof paneling

L65.10-0033-02

1 Cut out spot welds in roof paneling (1) on right and left sides of vehicles in rain gutter (9) (arrow).

Cutting off center section of roof paneling

L65.10-0034-02

2 Cut out spot welds over entire width of roof paneling (1) (arrow).

Cutting off center section of roof paneling

L65.10-0035-02

3 Mark cutting line (10) above arc (11) on left and right sides of vehicle.

4 Separate roof paneling on left and right sides of vehicle along cutting line (10).

Cutting off center section of roof paneling

L65.10-0036-02

5 Mark cutting line (12) at distance a over entire width of roof paneling (1).

Dimension: a = 15 mm (from edge (13))

6 Separate roof paneling along cutting line (12).

Cutting off center section of roof paneling

L72.16-0009-01

7 Unscrew Allen screws (3).

8 Loosen top door guide (2) and push slightly to side.

Cutting off center section of roof paneling

L65.10-0037-01

9 Cut out spot welds (14).

10 Separate welds (15).

11 Remove reinforcements (4).

Cutting off center section of roof paneling

L65.10-0039-01

12 Heat up glue (18) over entire width of cross bow (7) with hot air gun.

13 Remove roof paneling (1).

Cutting off center section of roof paneling

L65.10-0040-01

13 Remove remaining sheet metal (19) in rain gutter (9) on left and right sides of vehicle.

Cutting off center section of roof paneling

L65.10-0041-01

14 Remove remaining sheet metal (20) of roof paneling.

15 Completely remove glue from cross bow.