ar6420p1200fa

Left side rear damage

Type ar · topic 64.20 · version 0108 · 2006-07-26

Applies to: MODEL 210.2

Where it sits

Function group 3 Body › 64 Rear wall and rear end › 64.20 Rear end — Series 210 (models 2**)

EinPAS 35 Body/frame/detachable parts › 35.31 Rear panel/rear end › 35.31.30 Rear panel/rear end — Series 210 (models 2**)

AR64.20-P-1200FA

Left side rear damage

9.7.96

MODEL 210.2

Left side rear damage

P64.20-0622-06

1 Bottom rear center section

2 Crossmember on loading floor

3 Rear floor

4 Longitudinal member connection

5 Side member reinforcement

Remove

Guidelines for removing fuel tank when performing welding work on bodies

All models

AH60.00-P-3000-01Z

General information on repairs to body

All models

AH60.00-N-0001-01A

1

Remove detachable parts in area to be repaired

2

Cover all attached parts remaining in vehicle (area to be repaired)

3

Set up straightening bench with module members and straightening set

Pay attention to the arrangement drawings enclosed with the straightening angle set.

Celette straightening set

*WE58.40-Z-1003-01A

Car-Bench straightening set

*WE58.40-Z-1002-01A

Model 210.281/282

Use additional supplementary straightening set! Refer to:

Celette supplementary straightening set

*WE58.40-Z-1008-01A

Car-Bench supplementary straightening set

*WE58.40-Z-1009-01A

Set-up of Celette straightening bracket set

AR60.10-P-1070F

4

Set vehicle onto straightening bench with two-column lift and fasten.

5

Separate rear fender

The separation points in the D-pillar area

are variable corresponding to the scope of the damage

AR63.10-P-0800-01FA

Spot weld cutter

*201589005100

6

Separate deformed rear area

AR64.20-P-1200-11FA

Spot weld cutter

*201589005100

7

Prepare crossmember on loading floor (2), rear floor (3), longitudinal member connection (4) and longitudinal member reinforcement (5)

AR64.20-P-1200-12FA

Install

Danger!

Risk of death caused by high voltage used for arc welding. Risk of explosion caused by welding in the area of highly inflammable materials. Injury hazard from welding spatter and UV-light while welding. Risk of poisoning caused by inhaling welding vapors.

Use insulating mats. Wear protective clothing, safety glasses and protective mask. Remove highly inflammable materials from the danger zone. Use air extractor.

AS00.00-Z-0007-01A

Measures for preventing damage to vehicles or components when performing arc welding work

All models

AH00.00-N-0005-01A

8

Install and weld in longitudinal member connection (4)

AR64.20-P-1200-03FA

9

Install and weld in rear floor (3)

AR64.20-P-1200-13FA

10

Install and weld in longitudinal member reinforcement (5)

AR64.20-P-1200-14FA

11

Install and weld in rear crossmember (2) on load floor

AR64.20-P-1200-10FA

12

Replace bottom rear center section (1) with rear cross member

AR64.20-P-1060FA

13

Completely replace C and D-pillar side wall

The scope of repair only relates to the D-pillar

AR63.10-P-0800FA

14

Clean areas to be repaired and prime with

priming filler

Notes on paintwork repairs

AH98.00-P-9408-02A

15

Supplement standard MB body sealant

body sealant

AR97.10-P-4000F

16

Supplement underbody protection agent with MB permanent underbody protection

Complete MB-permanent underfloor protection

Notes on processing permanent underbody protection agent

AH97.20-P-9409-01A

17

Paint area repaired and adjacent surfaces

Notes on paintwork repairs

AH98.00-P-9408-02A

18

Apply additional cavity preservation

Processing notes on cavity preservation

AP97.20-P-0640-01A

19

Install all removed assembly parts again

Left side rear damage

Special tools

201 589 00 51 00

Spot weld milling cutter

Commercially available tools

Number

Designation

WH58.30-Z-1002-01A

Ball cutter, dia. 12 mm

WH58.30-Z-1003-01A

Electrode miller

WH58.30-Z-1006-01A

Vario Drill WS 91 spot weld removing tool

WH58.30-Z-1002-02A

Hole punching pliers, dia. 7 mm

WH58.30-Z-1003-02A

Clamping pliers

WH58.30-Z-1031-02A

C-clamp

WH58.30-Z-1001-03A

Round wire brush, braided, dia. 70 mm

WH58.30-Z-1021-04A

Cutting disk, dia. 65 mm, 80 m/s (max. 23,500 rpm)

WH58.30-Z-1024-04A

Abrasive disk, dia. 115 mm, 80 m/s (max. 13,250 rpm)

WH58.30-Z-1001-40A

Tarp (fire-resistant)

Workshop equipment

WE58.40-Z-1002-01A

Car bench straightening bracket set 82417, (model 210)

WE58.40-Z-1003-01A

Celette straightening bracket set 7210.300 (model 210)

WE58.40-Z-1008-01A

Celette straightening bracket set 7210.307 (model 210, 4-Matic ), as supplement to 7210.300, (model 210)

WE58.40-Z-1009-01A

Car-Bench straightening bracket set 82 422 (model 210, 4-Matic ), as supplement to 82417, (model 210)

WE58.40-Z-1001-01E

Celette straightening bench

WE58.40-Z-1002-01E

Celette straightening unit

WE58.40-Z-1003-01E

Car-Bench straightening bench

WE58.40-Z-1004-01E

Car-Bench straightening lifting platform

WE58.40-Z-1005-01E

Car-Bench straightening equipment

WE58.40-Z-1007-01E

Celette module crossmember set 955.940

WE58.40-Z-1011-01E

Car-Bench Universal crossmember set A 296/15 (all crossmembers 1500 mm long)

WE58.40-Z-1001-02A

Inert gas welder

WE58.40-Z-1002-02A

Spot welder

WE58.40-Z-1001-03A

Drill (electric/pneumatic)

WE58.40-Z-1002-03A

Straight grinder (electric/pneumatic)

WE58.40-Z-1003-03A

Angle grinder (electric/pneumatic)

WE58.40-Z-1004-03A

Body saw (electric/pneumatic)

WE58.40-Z-1005-03A

Wet/dry vacuum cleaner

WE58.40-Z-1001-05A

Two-post lifting platform

Referenced documents